CH/CX
PCB Connectors
May
2005
ISSUE 1.0
• ENGLISH
HYPERTAC CONTACT
wire sleeve before
insertion of pin
pin partially
inserted into sleeve
pin completely
inserted into sleeve
HYPERTAC SOCKET CONTACT BRIEFLY
HYPERTAC (= HYPERboloid conTACt) is a socket contact designed and manufactured in such a
manner that, implementing advanced micromechanics technology, satisfies performance requirements
previously considered impossible.
The shape of the sleeve is formed by a springy wires special arrangement. When pin is inserted into this
sleeve every wire stretches to accomodate it, so that wires wrap themselves around pin providing lines of
current paths.
HYPERTAC SOCKET CONTACT, ADVANTAGES
1. ENVIRONMENTAL ADVANTAGES:
- no local hot spot (uniform current densities);
- self-cleaning pin insertion.
2. MECHANICAL ADVANTAGES:
- exceptional electrical continuity under vibration and
shock (very low mass of springy wires, 360° current
paths around pin and redundant current paths);
- low contact engagement and separation forces;
- long contact life (stable time/life contact resistance).
3. ELECTRICAL ADVANTAGES:
- lower contact resistance (redundant current paths);
- higher current rating (lower contact resistance);
- uniform current densities (lower current gradients).
4. USER’S ADVANTAGES:
- HYPERTAC socket contact mates every
conventional cylindrical pin contact.
CONTENTS
CHB/CHC Series
Requirements
..................................................................................................................................................................................................................................
2
2
3
4
6
10
11
12
13
14
16
17
25
..................................................................................................................................................................................................................................
How to order
........................................................................................................................................................................................................................................
Connector dimensions
Contact terminal styles
........................................................................................................................................................................................................
........................................................................................................................................................................................................
Hardware
Codify
..........................................................................................................................................................................................................................................................
For test connector
......................................................................................................................................................................................................................
Floating
......................................................................................................................................................................................................................................................
With key
....................................................................................................................................................................................................................................................
Screw locking
....................................................................................................................................................................................................................................
Compatibility between fixings
....................................................................................................................................................................................
......................................................................................................................................................................
Mountin pattern and panel cut-out
Tools and replacement contacts
............................................................................................................................................................................
Special qualifications
CHB connector qualified to MIL-DTL-55302
CHC connector qualified to TEL-80-5935
..........................................................................................................................................
26
27
..................................................................................................................................................
CXB Series
......................................................................................................................................................................................................................................................
28
28
Requirements
..................................................................................................................................................................................................................................
How to order
........................................................................................................................................................................................................................................
29
Connector dimensions
Contact terminal style
........................................................................................................................................................................................................
..........................................................................................................................................................................................................
30
33
Hardware
Codify
..........................................................................................................................................................................................................................................................
37
For test connector
......................................................................................................................................................................................................................
38
Screw locking
....................................................................................................................................................................................................................................
39
Compatibility between fixings
....................................................................................................................................................................................
......................................................................................................................................................................
40
41
52
53
Mountin pattern and panel cut-out
Tools
............................................................................................................................................................................................................................................................
............................................................................................................................................................
Assembling scheme for coax contact
1
CHB/CHC Series
CHB and CHC are PCB connectors conforming to
BS9525, NF C 93-424 and ESA SCC 3401.
Contact arrangement is offset-grid pattern, two or
three contact rows within dielectric connector body,
with 2.54 mm center-to-center contact spacing in
each row and 2.54 mm row-to-row spacing.
Contact size is 0.6 mm nominal pin DIA.
Configurations are from 17 to 144 contact positions.
CHB and CHC connectors are also available with
special qualification (see pages 26 and 27)
REQUIREMENTS
MATERIAL
Body
Contacts
DAP 5553
Brass
CuBe
Phosphor-Bronze
Stainless steel
CuBe
APPLIED DOCUMENTS
Hardware
FINISHES
Contacts
Hardware
MECHANICAL
Mating/Unmating force
Contact life
ELECTRICAL
Current rating
(1)
Contact resistance
Dielectric withstanding voltage
Insulation resistance
PHYSICAL AND ENVIROMENTAL
Shock
Vibration
Operating range
CVCM
TML
(1)
Consult
MIL-M-24519
ASTM B16
ASTM B197
ASTM B139
ASTM A582
ASTM B196
Gold
Passivation
Nichel plated
ASTM B488
ASTM A967
QQ-N-290
56g max
100000 insertion
-
-
5.0 A
≤
10.0 mΩ
1400 VRMS, 60 Hz a.s.l.
≥
5000 MΩ at 500 VDC
-
-
-
-
-
-
-65°C +125°C
<0.1%
<1.0%
In accordance with MIL-STD-1344
In accordance with MIL-STD-1344
-
-
-
factory for details
2
CHB/CHC Series
How to order
Ref. order
CH
*
* * *
*
*
*
* * *
* *
CONNECTOR FAMILY
Contact arrangement
Two rows
Three rows
B
C
Connector size
Two rows: 017-029-033-041-053-065-072-084-096-120
Three rows: 026-044-062-080-098-108-126-144
Without contact: 000
Connector style
Plug
Receptacle
P
E
Contact style
Male
Female
Without contact
M
F
0
Contact termination style
Right angle L=4.50 mm
Right angle standard L=3.00 mm
Straight L= 4.50 mm
Straight L= 5.80 mm
Crimp (wire AWG 22, 24, 26)
Double crimp (wire AWG 22, 24, 26)
Solder cup (wire AWG 22 max)
Solder cup counter part (wire AWG 22 max)
Wire wrap
Without contact
B
C
D
L
R
H
S
Z
Y
0
Hardware polarization
(1)
Guide pin: A10-A11-A13-A14-A16-A17-V01-V03-V07-V13-V22-V24-V25
Guide socket: A21-A23-A24-A26-A27-A28-V02-V04-V06-V08-V15-V21-V23
Without guide: 000
Contact finishing
Plating standard
(2)
Plating conforming to MIL-DTL-55302
(2)
Plating standard + tin dipping
(3)
Plating conforming to MIL-DTL-55302 + tin dipping
(3)
Without contact
(1)
(2)
T
H
TS
HS
0
(3)
Standard coding: pos. C3
T
Reference:
Functional part (Mating area): 0.25
µm
Gold per ASTM B-488 type II Grade C on 2
µm
Ni per QQ N-290
Termination area: 0.15
µm
Gold per ASTM B-488 type II Grade C on 2
µm
Ni per QQ N-290
H
Reference:
Functional part (Mating area): 1.27
µm
Gold per ASTM B-488 type II Grade C on 2
µm
Ni per QQ N-290
Termination area: 0.508
µm
Gold per ASTM B-488 type II Grade C on 2
µm
Ni per QQ N-290
This finishing is only for dip solder contacts.
3