Section Catalog 1654281-2.
AMPSEAL 16 Connector System
Revised 12-2009.
Main Catalog 1654400-1
Chapter 30 – Issued 3-2010.
Introduction
Product Features
■
Keyed / polarized,
prevents mismating
■
Lanceless contacts,
no damaged tangs or
tangled contacts
■
Integral CPA protects against
accidental unlocking
■
Sleeved assembly for contact
beam protection provides
50 durability cycles
■
Attachment feature on pin
housing provides connector
clip mounting
■
Integral PLR provides primary
latch reinforcement with no
additional assembly
■
Sealing of interface and wires
provides for environmental
integrity
■
Resistant to a wide range
of chemicals
■
RoHS and ELV compliant
The AMPSEAL 16 Connector
System is targeted for off-
road, heavy duty industrial,
recreational and agricultural
applications. This wire-to-wire
and wire-to-device connector
line was designed to meet
the rigorous demands of an
industry that requires the
highest standards in perform-
ance.
Thermoplastic housings
(–40 °C to +125 °C rated) and
silicone seals allow the con-
nectors to withstand extreme
temperatures and moisture.
This connector family will
feature the HDSF Size 16
Pin and Socket contacts as
a terminal system.
These contacts are stamped
and formed versions of the
screw machined MIL-C-39029
contacts. The 2-, 3-, 4-, 6-, 8-
and 12-position housings will
offer a one-piece assembly
for both plug and cap.
SUPERSEDED
NOT the LATEST
REVISION
All specifications subject to change. Consult Tyco Electronics for latest specifications.
30-1
Section Catalog 1654281-2.
AMPSEAL 16 Connector System
Revised 12-2009.
Main Catalog 1654400-1
Chapter 30 – Issued 3-2010.
Engineering Notes
30-2
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Section Catalog 1654281-2.
AMPSEAL 16 Connector System
Contact System
Introduction
Revised 12-2009.
Main Catalog 1654400-1
Chapter 30 – Issued 3-2010.
Product Features
■
1.58 mm Pin and Socket
System per MIL-C-39029
■
Lanceless design
■
Dual Beam Socket Contact
■
Wire Size Range
0.5–2.0 mm
2
(20–14 AWG)
■
Wire Insulation 1.3–3.7 mm
■
Terminal Plating
Gold or Nickel
■
Current Rating
up to 13 amps
■
Vibration Performance
up to 35 G’s
■
RoHS and ELV compliant
The HDSF Size
16
Pin and
Socket contacts system is a
stamped and formed version
of the screw machine MIL-C-
39029 contacts.
The Tyco Electronics Size
16
contact system offers a thicker
and higher performance alloy
base metal, providing the
following superior benefits
over most of the competitive
stamped and formed size
16
contact systems.
1. Increased terminal/
beam strength
2. Greater resistance to
stress relaxation
3. Increased current carrying
ability due to lower T-Rise
(20 %)
All specifications subject to change. Consult Tyco Electronics for latest specifications.
30-3
Section Catalog 1654281-2.
AMPSEAL 16 Connector System
Contact System
Size 16 Terminal Selection Guide
Revised 12-2009.
Main Catalog 1654400-1
Chapter 30 – Issued 3-2010.
The Terminal Summary Chart can be used as a quick guide to determine the part number for a particular
application based on the following:
1) Insulation Barrel preference; 2) Plating preference; 3) Wire Size; and 4) Insulation Diameter.
Size 16 Terminal Summary Chart
Terminal
Part Number
(Reeled)
Pin with Insulation Barrel
Socket with Insulation Barrel
Pin with Insulation Barrel
Socket with Insulation Barrel
Pin without Insulation Barrel
Socket without Insulation Barrel
✱
)
Plating
Au
-1
-1
-1
-1
-1
-1
Ni
-3
-2
-3
-2
-3
-2
Wire Size
(AWG)
20–18
20–18
✱
18–14
✱
✱
Insulation Diameter
Range
Inch
0.050–0.107
0.050–0.107
0.089–0.131
0.089–0.131
0.077–0.155
0.077–0.155
mm
1.27–2.72
1.27–2.72
2.26–3.33
2.26–3.33
1.96–3.94
1.96–3.94
Terminal
Part Number
(Loose-Piece)
1924579
1924580
776300
776299
776298
776297
Plating
Au
-1
-1
-1
-1
-1
-1
Ni
-3
-2
-2
-2
-2
-2
1924463
1924464
638078
776492
638112
776491
18–14
✱
18–14
18–14
14 AWG (SXL) wire not recommended for crimping on terminals with an Insulation Barrel.
The Terminal / Wire Selection for Connector Wire Seal Chart can be used as a guide to determine the following:
1) Wire Size and Insulation Type; 2) Nominal Insulation Diameter; 3) Recommended Terminal Part Number;
and 4) Recommended Connector Wire Seal. For questions and concerns, please consult a Tyco Electronics
Product Specialist.
Size 16 Terminal / Wire Selection for Connector Wire Seal Chart
Terminal Part Number (Reeled)
Wire Size
(Insulation
Type)
Insulation Diameter
(Nominal)
(mm)
0.5 mm
2
(TXL)
0.5 mm
2
(GXL)
0.5 mm
2
(SXL)
20 AWG (TXL)
20 AWG (GXL)
20 AWG (SXL)
18 AWG (TXL)
18 AWG (GXL)
18 AWG (SXL)
1.0 mm
2
(TXL)
1.0
mm
2
(GXL)
1.78
2.22
2.55
1.78
2.16
2.44
1.98
2.34
2.72
2.28
2.72
3.15
2.24
2.62
3.05
2.58
3.02
3.65
2.62
2.97
3.58
(Inch)
0.070
0.087
0.100
0.070
0.085
0.096
0.078
0.092
0.107
0.090
0.107
0.124
0.088
0.103
0.120
0.102
0.119
0.144
0.103
0.117
0.141
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
1924463
(Pin)
✔
✔
✔
✔
✔
✔
✔
✔
1924464
(Socket)
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
638078
(Pin)
776492
(Socket)
638112
(Pin)
776491
(Socket)
Connector Wire Seal
Standard
Diameter
(mm)
2.18–3.67
Reduced
Diameter
(mm)
1.30–2.54
✔
✔
1.0 mm
2
(SXL)
16 AWG (TXL)
16 AWG (GXL)
16 AWG (SXL)
2.0 mm
2
(TXL)
2.0 mm
2
(GXL)
2.0
mm
2
(SXL)
14 AWG (TXL)
14 AWG (GXL)
14 AWG (SXL)
Note:
Insulation Diameter (Nominal) accuracy not guaranteed.
30-4
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Section Catalog 1654281-2.
AMPSEAL 16 Connector System
Contact System
Receptacle Contacts (Sockets)
Revised 12-2009.
Main Catalog 1654400-1
Chapter 30 – Issued 3-2010.
Technical Features
Contact Material:
Copper Alloy
Contact Finish:
Gold or Nickel
Wire Size Range:
0.5– 2.0 mm
2
(20–14 AWG)
Insulation Diameter:
1.27– 3.67 mm
Current Carrying Capacity:
13 amps
Temperature Range
–40 °C to +125 °C
Product Specification:
108-2184
Application Specification:
114-13045
without Wire
Insulation Support
21.59
with Wire
Insulation Support
2.82
2.82
18.34
Receptacle Contacts with Wire Insulation Support
Wire Size
Range
(mm
2
)
0.5–0.8
(AWG)
20–18
Insulation
Diameter
(mm)
1.27–2.72
Part Numbers
Material
and Finish
Copper Alloy, Gold
Copper Alloy, Nickel
0.8–2.0
18–14
2.26–3.33
Copper Alloy, Gold
Copper Alloy, Nickel
Strip
Form
1924464-1
1924464-2
776492-1
776492-2
Package
Quantity
4,000
4,000
4,000
4,000
Loose-
Piece
1924580-1
1924580-2
776299-1
776299-2
Package
Quantity
1,000
1,000
1,000
1,000
See Application Specification
114-13045
Applicator
Hand Tool
Note:
All Part Numbers are RoHS and ELV compliant.
Receptacle Contacts without Wire Insulation Support
Wire Size
Range
(mm
2
)
0.8–2.0
(AWG)
18–14
Insulation
Diameter
(mm)
2.18–3.67
Part Numbers
Material
and Finish
Copper Alloy, Gold
Copper Alloy, Nickel
Strip
Form
776491-1
776491-2
Package
Quantity
4,000
4,000
Loose-
Piece
776297-1
776297-2
Package
Quantity
1,000
1,000
Applicator
Hand Tool
See Application Specification
114-13045
Note:
All Part Numbers are RoHS and ELV compliant.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
30-5
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