Safe Connections for Higher Voltage Power Distribution Systems
Anderson Power Products
®
has lead the connector industry
in development of DC power connection solutions since the
introduction of the SB
®
electrical connector in 1953. Saf-D-Grid
®
builds on the proven contact technology used in SB
®
and
Powerpole
®
connectors by offering features required in 380-400
VDC power distribution systems.
APP
®
introduced the Saf-D-Grid
®
connector system in January
2009 as a safe appliance power connector for server, telecom-
munication, and other devices up to 600 VDC.
The APP
®
Saf-D-Grid
®
plug and receptacle provide for the
direct connection of DC electronic devices to a DC micro-grid
powered by renewable energy or high efficiency DC sources.
The connector meets international safety requirements for
hazardous, low voltage applications including UL 950 and IEC
60950. The Saf-D-Grid
®
is size compatible with the IEC 320
C13 and C14 AC connection system. It is the only connector
system so sized that is UL rated for disconnect of a 400 VDC,
20 amp load.
Saf-D-Grid
®
also enables greater power density by allowing up
to 40A and 600V DC or AC within the same space of the IEC
320 C13 & C14 system that is limited to 10A and 250 VAC.
This allows the use of Saf-D-Grid
®
in AC systems that require
more power by increasing the wattage capability within the
existing connector space.
First Mate, Last Break
Ground Contact
• Provides the safety of an
earthing path before
engagement of the power
contacts.
Ultra Short
Receptacle
Integral Latch
• Connectors cannot be
accidentally unmated,
preventing unwanted
power loss to critical
equipment.
T-Latch
Straight Plug
Hot Plug Rated
• The connectors are rated for current interruption for both
electronic (capacitive) and electrical (resistive) loads.
Touch Safe / Shock Protection
• Minimizes the risk of personal contact with a hazardous voltage.
Passes UL & IEC finger probe (plug & receptacle) and 3mm probe
tests (receptacle).
Arcing Protection
• Housings contain the arc if connectors are mated or unmated
while under load minimizing risk to personnel.
| SPECIFICATIONS |
Contact Retention (lbf)
(N)
Plug Latch Retention (lbf)
(N)
Panel Latch Retention (lbf)
(N)
Durability
Receptacle Max Wire OD (in)
(mm)
Creep & Clearance per UL & IEC 60950
Between live parts of different polarity,
earthing circuit and the mating surface.
• Short and Flush Receptacle
with Crimp Contacts
• Ultra Short Receptacle, Short
and Flush Receptacle
with Solder or PCB Contacts
Maximum PCB Thickness (in)
A
Mechanical
20
89
20
89
60
267
5,000 cycles - no load
0.22
5.6
Electrical
Voltage (AC/DC)
• UL 1977 / CSA 22.2
• IEC
Current Rating (Amperes)
Wire Range (AWG)
(mm²)
Hot Plug Rated
• 250 cycles
• 250 cycles (UL)
Dielectric Withstanding Voltage
Operating Temperature (°C)
(°F)
400V @ 440A in-rush
400V @ 20A load
3,300
-20° to 80°
-4° to 176°
14 AWG, 300A, 4 Sec.
600
400
40
#12 to #18
2.5 to 0.75
Protection
IEC 60529
IP20
8.0 mm
Fault Current Withstand
UL 467
7.0 mm
0.093
2.4
50g’s
20g’s
Materials (RoHS Compliant)
Housings
• 2006G1 Series Receptacles
Hi Temp Nylon + 30% GF, UL94 V-0, Halogen Free
• All other Receptacles & Plugs Polycarbonate UL94 V-0
Springs
Contacts
Cable / Strain Relief
Stainless Steel
Copper, Silver Plate
Thermoplastic UL94 V-2
(mm)
Mechanical Shock
IEC 60512-4-6C
B
Vibration, High Frequency
B
IEC 60512-4-6d
A
B
Applicable only to receptacles intended for termination to PCB
Tested with straight plug and flush mount receptacle with
#14 AWG wire and 2003G1 contacts.
-2-
| TEMPERATURE CHARTS |
60
50
Temperature (°C)
Temperature (°C)
40
30
20
10
0
0
5
10
15
12 AWG
16 AWG
20
25
30
14 AWG
18 AWG
35
40
45
Saf-D-Grid ®
Temperature Rise at Constant Current
85
75
65
55
45
35
25
A mperes Applied
0
5
10
15
20
25
30
35
40
45
50
Saf-D-Grid®
Derating vs. Ambient Temperature
A mperes Applied
12 AWG
16 AWG
14 AWG
18 AWG
| UL 1977 & IEC 61984 RATINGS |
Receptacle
Series
Wire Size
18 AWG plug
& receptacle
16 AWG plug
& receptacle
| UL 817 RATINGS |
Rated
Voltage
AC / DC
600
600
400
600
600
400
Straight Plug /
SJT 300V
IEC C20 Plug /
SJT 250V
Right Angle Plug /
ST 600V
Conditions
of Use
Disconnect
Only
Current
Interrupt
Disconnect
Only
Current
Interrupt
Disconnect
Only
Current
Interrupt
Disconnect
Only
Current
Interrupt
Disconnect
Only
Current
Interrupt
Disconnect
Only
Current
Interrupt
Disconnect
Only
Current
Interrupt
Disconnect
Only
Current
Interrupt
Agency
Rating
CNR
UL 1977
UL 1977
CNR
UL 1977
UL 1977
Rated
Current
Amp
12
18
12
14
18
14
Connector T ype /
Cable T ype
Straight Plug /
SOOW 600V
Straight Plug /
ST 600V
W ire Size
14 AWG
18 AWG
16 AWG
14 AWG
14 AWG
14 AWG
18 AWG
16 AWG
14 AWG
Disconnect
Current
Only
Interrupt
(600V Max) (400V Max)
18
10
13
18
18
1
16
2
10
13
18
10
13
18
18
10
13
18
18
1
N/A
10
13
18
10
13
18
Flush 2002
& Short 2005
Flush 2002
& Short 2005
Flush 2002
& Short 2005
1.5 mm² plug
& receptacle
14 AWG plug
& receptacle
IEC 61984
IEC 61984
3
14
25
20
30
40
30
13
13
21
13
12
14
25
25
35
20
400
400
400
600
600
400
600
400
600
400
400
400
600
400
600
400
Flush 2002
& Short 2005
3
Flush 2002
& Short 2005
12 AWG plug
& receptacle
UL 1977, CNR
IEC 61984
3
CNR
UL 1977
UL 1977
CNR
IEC 61984
UL 1977
IEC 61984
UL 1977, CNR
IEC 61984
CNR
IEC 61984
UL 1977
UL 1977, CNR
IEC 61984
T-Latch Plug /
ST 600V
18 AWG
16 AWG
14 AWG
Ultra Short
2006G
18 AWG plug
& receptacle
1
2
Note: Voltage limited by wire insulation rating
Note: Voltage limited by the IEC connector on the cord set
Ultra Short
2006G
1.5 mm² plug
& receptacle
| CCC RATINGS |
Receptacle
Series
Ultra Short
2006G
- Pending
of Use
Current
Interrupt
Wire Size Conditions
AWG
2.5 mm² plug
& receptacle
Ultra Short
2006G
14 AWG plug
& receptacle
Rated
Rated
Current Voltage
Amp
AC / DC
20
400
3
Note: No IEC 61984 approvals for 2002N, 2002V, 2005N & 2005V series receptacles.
• UL1977 ratings are for recognized components under UL1977 file# E26226. Ratings may vary once the final listing category is considered. Do not exceed
maximum operating temperature of connector or wire insulation. Ratings are based on an ambient temperature of 25˚C.
• CNR - indicates investigation to Canadian National Standards, C22.2 No. 182.3.
• UL817 recognized or listed cord sets under UL file number E 343569.
• IEC 61984 certification by TUV certification number R 7212289.
• “Disconnect Only” indicates the devices are not for interrupting current.
• “Current Interrupt” indicates the devices have been investigated for the interruption of current.
• APP assembly tooling is required for UL, CSA & other safety agency compliance. Use of unapproved tooling will void connector warranty.
• CCC Certification to: GB/T11918-2001: Part 1 (idt IEC 60309-1:1999) & GB/T11919-2001: Part 2 (idt IEC 60309-2:1999)
• CCC Certification is only required for connectors which are built to CCC recognized dimensional & performance standards. Saf-D-Grid was voluntarily submitted to CCC
under performance only aspects of relevant standards.
-3-
| PANEL MOUNT RECEPTACLES |
Receptacle Housings Only
Housing Style &
Panel Thickness
Short Depth
0.8mm
1.0mm
1.6mm
Flush Mount
0.8mm
1.0mm
1.2mm
1.6mm
2.0mm
2.5mm
Non-Bulk
- Part Numbers -
2005G1
2005G3
2005G4
2002G1
2002G3
2002G2
2002G4
2002G5
2002G6
Std.
Pack
1
1
1
1
1
1
1
1
1
Bulk
- Part Numbers -
2005G1-BK
2005G3-BK
2005G4-BK
2002G1-BK
2002G3-BK
2002G2-BK
2002G4-BK
2002G5-BK
2002G6-BK
- For Crimp Termination to Wire
Std.
Pack
100
100
100
100
100
100
100
100
100
Short Receptacle
Mid-flange snap-in panel mount
design shortens space required
inside the panel. For use with
crimp wire contacts.
Flush Mount Receptacle
Flush snap-in panel
mount design is
compatible with
crimp wire contacts.
Contacts - #12 to 18 AWG
Compatible
Receptacles
Flush Mount
Loose Piece
- Part Numbers -
2003G1-LPBK
Std.
Pack
1
Reeled
- Part Numbers -
2003G1
Std.
Pack
2,500
Crimp Contact
| TOOLING |
Tooling Available Directly from Anderson Power Products (All Customers)
Contact
Part Number
2003G1
2003G1-LPBK
Description
Receptacle Contact, Reeled
Receptacle Contact, Loose Piece
Hand
Tool
₋
1309G9
Automated Tooling
Press
115V = TE0101
230V = TE0102
₋
Applicator
TD0104
₋
Hand Tool
Additional Tooling Available Directly from ATS (North American Customers Only)
Contact
Part Number
2003G1
Automated Tooling
Description
Receptacle Contact, Reeled
Press
354500-1
Air Feed
354578-1
Applicator
1852859-3
Press
Applicator
• Contact ATS Directly to Purchase or Lease Tooling
P.O. Box 6780, Harrisburg, PA 17112 USA
T: 877-671-2955 F: 717-810-2862
www.applicationtooling.com
NOTE: Tooling recommended by APP is required for UL, CSA & other safety
agency compliance. Use of unapproved tooling will void connector warranty.
NOTE: Shading Indicates Build to Order
-4-
| PANEL MOUNT RECEPTACLES |
Receptacle Kits (Housing & Contacts)
Housing
Flush Mount
Flush Mount
Flush Mount
Flush Mount
Flush Mount
Flush Mount
Flush Mount
Flush Mount
Short Depth
Short Depth
Short Depth
Short Depth
Short Depth
Short Depth
Ultra Short Depth
Ultra Short Depth
Ultra Short Depth
Ultra Short Depth
Ultra Short Depth
Ultra Short Depth
Termination
Type
Wire, Crimp*
Wire, Crimp*
Wire, Crimp*
Wire, Crimp*
Wire, Solder
Wire, Solder
Wire, Solder
Wire, Solder
Wire, Crimp*
Wire, Crimp*
Wire, Crimp*
Wire, Solder
Wire, Solder
Wire, Solder
Wire, Solder
Wire, Solder
Wire, Solder
Wire, Solder
Wire, Solder
Wire, Solder
Panel
Thickness
0.8mm
1.0mm
1.2mm
1.6mm
0.8mm
1.0mm
1.2mm
1.6mm
0.8mm
1.0mm
1.6mm
0.8mm
1.0mm
1.6mm
0.8mm
1.0mm
1.2mm
1.6mm
2.0mm
2.5mm
Non-Bulk
- Part Numbers -
2002G1KIT
2002G3KIT
2002G2KIT
2002G4KIT
2002N1
2002N3
2002N2
2002N4
2005G1KIT
2005G3KIT
2005G4KIT
2005N1
2005N3
2005N4
2006G1
2006G3
2006G2
2006G4
2006G5
2006G6
- For Solder Termination to Wire
Std.
Pack
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Bulk
- Part Numbers -
N/A
N/A
N/A
N/A
2002N1-BK
2002N3-BK
2002N2-BK
2002N4-BK
N/A
N/A
N/A
2005N1-BK
2005N3-BK
2005N4-BK
2006G1-BK
2006G3-BK
2006G2-BK
2006G4-BK
2006G5-BK
2006G6-BK
Std.
Pack
N/A
N/A
N/A
N/A
100
100
100
100
N/A
N/A
N/A
100
100
100
100
100
100
100
100
100
Ultra Short Receptacle
Mid-flange snap in panel mount
design for direct solder wire
termination uses minimal space
inside the panel. Halogen free.
Short Receptacle
Short receptacle housing fully
assembled with contacts for
direct solder wire termination.
Flush Mount Receptacle
Standard receptacle housing fully
assembled with contacts for direct
solder wire termination.
*Includes Contact Part Number 2003G1 Pre-Terminated to 12 inches of #16 AWG, 600V Wire
Receptacle Housings Only
Housing Style &
Panel Thickness
Ultra Short Depth
0.8mm
1.0mm
1.2mm
1.6mm
2.0mm
2.5mm
Non-Bulk
- Part Numbers -
2006G1-NC
2006G3-NC
2006G2-NC
2006G4-NC
2006G5-NC
2006G6-NC
Std.
Pack
1
1
1
1
1
1
Bulk
- Part Numbers -
2006G1-NC-BK
2006G3-NC-BK
2006G2-NC-BK
2006G4-NC-BK
2006G5-NC-BK
2006G6-NC-BK
Std.
Pack
100
100
100
100
100
100
Contacts - #14 to 18 AWG
Compatible
Receptacles
Ultra Short
Loose Piece
- Part Numbers -
2016G1-LPBK
Std.
Pack
1
Reeled
- Part Numbers -
-
Std.
Pack
-
NOTE:
• Ultra short contacts are to be used with ultra short depth housings
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