Product
Specification
108-151010
09 MAY 2018 Rev C1
DTM Series Connector System
1.
1.1.
SCOPE
Content
This specification covers performance, tests and quality requirements for the TE Connectivity (TE) DTM
Series Connector System.
1.2.
Qualification
When tests are performed on the subject product line, procedures specified in Figure 2 shall be used. All
inspections shall be performed using the applicable inspection plan and product drawing.
1.3.
Successful qualification testing on the subject product line was completed in 1997, 2006, 2008 and
2017. The Qualification Test Report number for this testing is 501-151037 (DTM), 501-151011 (DTMH),
501-132354 (X-2303064-X). These documents are on file at and available from Product Engineering,
Industrial Commercial Transportation (ICT).
2.
APPLICABLE DOCUMENTS AND FORMS
The following documents and forms constitute a part of this specification to the extent specified herein.
Unless otherwise indicated, the latest edition of the document applies.
2.1.
109-1
General Requirements for Testing
408-151008
Instruction Guide DEUTSCH Removal Tool DT-RT1
501-151011
DTMH Qualification Test Report
501-151037
DTM Qualification Test Report (DTM04 & DTM06)
501-132354
DTM Qualification Test Report (2303064)
Product Drawings
X refers to A, B, C, D keys. XXXX refers to product modification.
Wedge Lock PN's sold separately but are required for DTM functionality
DTM04-2P-XXXX
2pin Receptacle
DTM06-2S-XXXX
DTM04-3P-XXXX
3pin Receptacle
DTM06-3S-XXXX
DTM04-4P-XXXX
4pin Receptacle
DTM06-4S-XXXX
DTM04-6P-XXXX
6pin Receptacle
DTM06-6S-XXXX
DTM04-08PX-XXXX
8pin Receptacle
DTM06-08SX-XXXX
DTM04-12PX-XXXX
12pin Receptacle
DTM06-12SX-XXXX
2303064-1/2/3/4
12pin Receptacle, No Flange Seal
DTMH06-2SX-XXXX
1-2303064-1/2/3/4
12pin Receptacle, With Flange Seal
DTMH06-3SX-XXXX
DTM13-08PX-XXXX
8pin Receptacle, 90° Header
DTMH06-4SX-XXXX
DTM13-12PX-XXXX
12pin Receptacle, 90° Header
WM-2PX
DTM15-12PX-XXXX
12pin Receptacle, 180° Header
WM-3P
DTM13-12PX-GR01
12pin Receptacle, 90° Header, EEC Box WM-4P
DTM13-12PX-R008
12pin Receptacle, 90° Header, EEC Box WM-6P
DTM13-12PX-12PX- GR01 24pin Receptacle, 90° Header, EEC Box WM-8P
DTM13-12PX-12PX- R008
24pin Receptacle, 90° Header, EEC Box WM-12P
DTMH04-2PX-XXXX
2pin Receptacle
WM-2SX
DTMH04-3PX-XXXX
3pin Receptacle
WM-3S
DTMH04-4PX-XXXX
4pin Receptacle
WM-4S
WM-6S
EEC-325X4A
Electronic Enclosure with Vent Hole
WM-8S
EEC-325X4B
Electronic Enclosure without Vent Hole
WM-12S
© 2018 TE Connectivity family of companies
All Rights Reserved
| Indicates Change
TE Connectivity (TE) Documents
2pin Plug
3pin Plug
4pin Plug
6pin Plug
8pin Plug
12pin Plug
2pin Plug
3pin Plug
4pin Plug
2pin Rcpt Wedge Lock
3pin Rcpt Wedge Lock
4pin Rcpt Wedge Lock
6pin Rcpt Wedge Lock
8pin Rcpt Wedge Lock
12pin Rcpt Wedge Lock
2pin Plug Wedge Lock
3pin Plug Wedge Lock
4pin Plug Wedge Lock
6pin Plug Wedge Lock
8pin Plug Wedge Lock
12pin Plug Wedge Lock
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This controlled document is subject to change.
For latest revision and Regional Customer Service, visit our website at www.te.com
PRODUCT INFORMATION 1-800-522-6752
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
108-151010
2.2 Industry Documents
DIN 40050-9: Road Vehicles Degrees of protection (IP Code)
DIN 72551-6: Road Vehicles—Low-Tension Cables—Part 6: Single-Core, Unscreened with Thin
Insulation Wall; Dimensions, Materials, Marking
EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications
IEC-60512: Electronic Equipment - Tests and Measurements
IEC-60512-3: Electromechanical Components for Electronic Equipment: Basic Testing Procedures
And Measuring Methods - Part 3: Current- Carrying Capacity Tests
IEC-60512-5-2: Connectors for Equipment-Test and Measurements-Part 5-2: Current-carrying
capacity Tests-Test 5b: Current-temperature derating
IEC-60529: Degrees of protection Provided by Enclosures (IP Code)
ISO 6722: Road Vehicles—60 V and 600 V Single-Core Cables—Dimensions, Test Methods, and
Requirements
ISO 8092-2: Connections for on-board Electrical Wiring Harness
Part 2: Definitions, Test Methods and General Performance Requirements
ISO 16750-3: Road Vehicles-Environmental Conditions and Testing for
Electrical and Electronic Equipment Part 3: Mechanical Loads
ISO 16750-4: Road Vehicles-Environmental Conditions and Testing for
Electrical and Electronic Equipment Part 4: Climatic Loads
SAE J1128: Low Voltage Primary Cable
SAE J2030: Heavy-Duty Electrical Connector Performance Standard
3.
3.1.
REQUIREMENTS
Design and Construction
Product shall be of the design, construction, materials and physical dimensions specified on the
applicable product drawing.
3.2.
Ratings
Voltage: 250 VDC
Current (Amp): See Figure 1
Connector Loading
All Circuits Energized
Wire Size
AWG [mm
2
]
18
20
[0.80]
[0.50]
7.5
7.5
16
[1.0]
7.5
Figure 1
22
[0.35]
5.0
Temperature: -55°C to +125°C (DTM), -55°C to +150°C (DTMH)
Ingress Protection (IP) Inline: IP68 and IP6K9K (with rear protection, such as Backshell)
Ingress Protection (IP) EEC Box: IP67 and IP6K9K (with rear protection on plugs, such as
Backshell)
Flammability: UL Recognized. Parts have been successfully tested to the 20 mm Flame Test per
Standard UL-94
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108-151010
3.3.
Test Requirements and Procedures Summary
Unless otherwise specified, all tests shall be performed at ambient environmental conditions.
See Appendix A for Procedure Comparison Chart with ISO standards
Test Description
Examination of Product
Requirement
The connectors shall be correctly
constructed, marked and shall show good
quality and workmanship
Procedure
EIA-364-18.
Visually inspected for use of materials,
proper construction, correct part number and
insert markings and over-all quality of
workmanship. Poor molding fabrication,
loose materials, damaged or improperly
manufactured contacts, galling of metal
parts, nicks and burrs of metal parts, torn
seals or cracked plastic were considered
adequate basis for rejection.
ISO 8092-2
Check each contact to all other contacts and
the shell, if shell is conductive. Test to be
performed using a 500 VDC megohmmeter.
J2030
Check each contact to all other contacts and
the shell, if shell is conductive. Test to be
performed using a 1000 VDC megohmmeter.
ISO 8092-2
Apply an AC voltage of 1,000 V (RMS) or a
DC voltage of 1600 V for 1-minute across all
terminals connected together and a metal
film surrounding the housing. In addition,
apply the voltage with a different test sample
to every two adjacent contacts
ISO 8092-2
Test with applied voltage not to exceed 20
mV open circuit and the test current shall be
limited to 100 mA. The resistance of an equal
length of wire (reference wire) shall be
subtracted from the same reel as used for
the connector wiring.
EIA-364-06
Using test currents as defined. The
resistance of an equal length wire (reference
wire) shall be subtracted from the actual
readings to determine the added resistance
of the terminal. The reference wire shall be
from the same reel as used for the connector
wiring.
ELECTRICAL
Insulation Resistance 1
1000 MΩ minimum
Insulation Resistance 2
20
MΩ minimum
Withstanding Voltage
Current leakage not to exceed 2.0 mA for
mated connectors.
Low Level Contact
Resistance
Contact Resistance
(Voltage Drop)
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108-151010
Derating
Derating curve shall be documented for each
terminal system.
IEC 60512-5-2, Test 5b
Measurement to be carried out in air as
undisturbed as possible. The test samples
shall be mounted in an enclosure which
protects the immediate environment from
external air movement. Assemble
thermocouple probes to the test sample to
measure temperature increase at the contact
as the current increases. Increase current in
1 amp steps. The current shall be
maintained for 1-hour after thermal stability
at each current levels. Record temperature at
each current level
ISO 8092-2
Perform connection and disconnection as
specified by the connector manufacturer at a
constant speed between 25mm/min and
100mm/min. Subject the connector for 10
connections and
disconnections. Measure the force at the first
connection, the first disconnection and the
tenth disconnection.
ISO 8092-2
The tensile strength of the crimped
connection shall be tested by using suitable
apparatus at a constant speed within the
range of 25 mm/min. If the terminal has a
cable insulation crimp it shall be rendered
mechanically ineffective.
ISO 8092-2
Test to check the ability of locked connectors
to withstand a specific static load. Apply a
test force of 100 N in the disconnection
direction and hold constant for 10-12
seconds
ISO 8092-2
Test the insertion force of the contact into the
cavity by using the min and max size cable
that can be used, placing it in the insertion
direction via a test fixture and positioning it
as close to the cable attachment. Insure
contact is locked in place. Perform at
constant 25mm/min.
ISO 8092-2
Apply a constant force to the front and/or
back of the terminal in an axial direction and
hold for 10-12 seconds
Connection and
Disconnection
MECHANICAL
Connection Force Not to exceed 135N.
Tensile Strength of
Conductors
Locking Device Strength
The housing locking device shall withstand a
constant force of 100N for 10 seconds.
Contact Insertion Force
Maximum force applied for terminals with
attached cables with a nominal cross-
sectional area ≤ 1mm² is ≤ 15N. With larger
cross-sectional areas than 1mm² the
maximum force shall be ≤ 30N.
Contact Retention
The terminals shall withstand a force of
minimum of 60N
Figure 2 Cont.
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108-151010
Test Description
Sinusoidal Vibration 1
Requirement
There shall be no discontinuity in excess of
one (1) μs at 20mV and 100 mA during the
last hour of each axis.
Shall meet visual requirements, show no
physical damage and meet requirements of
additional tests as needed.
Procedure
EIA-364-28
Sine Sweep: 10 to 2000 Hz
Initial Displacement: 1.78 mm DA
Maximum Acceleration: 20g
Test Duration: 12-hours’ Time Per Axis X, Y,
Z
Test Current first 3-hours each axis:
Sinusoidal Vibration 2
There shall be no discontinuity in excess of
one (1) μs at 20mV and 100 mA during the
last hour of each axis.
Shall meet visual requirements, show no
physical damage and meet requirements of
additional tests as needed.
Random Vibration
There shall be no discontinuity in excess of
one (1) μs at 20mV
and 100 mA during the
last hour of each axis.
Shall meet visual requirements, show no
physical damage and meet requirements of
additional tests as needed.
ISO 8092-2
Low Frequency/amplitude
10 Hz to 100 Hz/0.75mm
High Frequency/acceleration
>100 Hz to 500 Hz / 30g
>500 Hz to 2000 Hz / 20g
Test duration is 16-hours per axis
No current applied
ISO 16750-3
Test duration is 94-hours per axis
Mechanical Shock
There shall be no discontinuity in excess of
one (1) μs at 20mV and 100 mA during the
last hour of each axis.
Shall meet visual requirements, show no
physical damage and meet requirements of
additional tests as needed.
There shall be no evidence of cracking,
distortion or detrimental damage to the
connector following the test. Small chips and
dents that do not adversely affect the
connector shall be disregarded.
ISO 16750-3
Three shocks are applied along the three
mutually perpendicular axis for a total of 18
shock. The pulse shall be approximately half
sine wave of 300g magnitude with a duration
of 3 ms
ISO 8092-2
The length of the cable shall be 1250mm
long. Attach the cable to a fixed point
1000mm above floor. Allow a free swinging
of test sample. Hold the test sample
horizontal and let it swing down to hit a steel
plate. Repeat 5 times
EIA-364-09
Test samples shall be mated and unmated
20 complete cycles at room temperature.
Drop
Durability
No evidence of damage to the contacts,
contact plating, connector housing or seals
which may be detrimental to reliable
connector performance.
Figure 2 Cont.
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