Accessories and Tools for
MIL-DTL-38999 Series III, II, I and SJT
F
TABLE OF CONTENTS FOR SECTION F
Accessories for MIL-DTL-38999 Connectors
MIL-DTL-38999 Backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Refers to Backshell Section from Amphenol PCD)
Protection Caps for Series III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dummy Receptacles for Series III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Clamps for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories for Series III Breakaway Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection Caps for Series II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strain Reliefs for Series II, I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection Caps for Series I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strain Reliefs for Series I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection Caps for SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dummy Receptacles & Cable Clamps for SJT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Header Assemblies for Series III, II, I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Tools (Crimp, Insertion, Removal) for Series III, II, I, SJT . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Instructions for Series III, II, I, SJT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
165
166, 167
168
169
170
171, 172
173
174, 175
176
177
178
179, 180
181
182, 183
164
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999 Backshells
Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol 38999 connectors, both
military and non-military.
Backshells are an integral part of any circular connector when it comes to reliable cable connections. Amphenol divisions team up
globally to provide a very large assortment of backshells for use with 38999 Series of connectors, as well as other circular series.
This Accessories and Tools section covers what is offered from Amphenol Aerospace, Sidney, NY. For MIL-DTL-38999 Series III, II, I
and SJT (reference table of contents on preceding page).
38999
III
Dualok
II
I
SJT
Access
Aquacon
The section of this catalog called “Backshells” covers the backshell and adapters that are provided through
the Amphenol PCD/Amphenol India divisions. Please refer to this section for:
• Backshells for Connector Family “L”, which includes MIL-DTL-38999 Series III and Series IV
• Backshells for Connector Family “K”, which includes MIL-DTL-38999 Series I and Series II
• Backshells for Connector Family “J”, which includes MIL-DTL-24682 (Matrix, Series 2),
MIL-DTL-5015 (Matrix, MS3400 Series), MIL-DTL-83723 (Series I & III), MIL-DTL-81703 (Series III)
Accessories
The variety of types of backshells and adapters covered in the
Backshells section of this catalog include:
• Non-environmental backshells
• Environmental backshells
• Non-environmental EMI/RFI backshells
• Environmental EMI/RFI backshells
• Shrink boot adapters
• Crimp ring adapters
• Band lock adapters
• Pre-shield adapters
For more information contact:
Amphenol Aerospace: www.amphenol-aerospace.com (phone: 800-678-0141)
or visit www.backshellworld.com or email: sales@backshellworld.com
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
165
MIL-DTL-38999, Series III TV
Receptacle Protection Cap
38999
III
Dualok
II
I
SJT
Access
Aquacon
B
A
.578 MAX
14.68 MAX
B
A
.797 MAX
20.24 MAX
.167 +.010
–.005
4.24 +.25
–.13
6.000 APPROX
152.40 APPROX
*10-552943-XXX
*10-553310-XXX
A
.797 MAX
20.24 MAX
D
Accessories
*10-553970-XXX
B
6.000 APPROX
152.40 APPROX
3.500 APPROX
88.90 APPROX
*10-553120-XXX
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
Inches
base, 10-552943-119
Millimeters
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell Size Code
A
B
C
D
E
F
G
H
J
B Dia. Max.
22.23
25.40
28.58
31.75
36.53
38.10
41.28
44.45
47.63
D Dia. +.25
–.00
17.86
21.44
25.81
28.98
32.16
35.33
38.51
41.68
44.86
Shell
Size
9
11
13
15
17
19
21
23
25
A Thread Class 2B
0.1P-0.3L-TS
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
B Dia.
Max.
.875
1.000
1.125
1.250
1.438
1.500
1.625
1.750
1.875
D Dia.
+.010 –.000
.703
.844
1.016
1.141
1.266
1.391
1.516
1.641
1.766
All dimensions for reference only.
Finish
10-No Suffix
-XX9
-XXG
TV SERIES III
MS METAL PROTECTION CAPS
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell
Size Code
A
B
C
D
E
F
G
H
J
MS Receptacle
Protection Cap
D38999/33W9X*
D38999/33W11X*
D38999/33W13X*
D38999/33W15X*
D38999/33W17X*
D38999/33W19X*
D38999/33W21X*
D38999/33W23X*
D38999/33W25X*
Olive Drab, Cadmium,
Nickel base
Electroless Nickel
Consult Amphenol Aerospace for availability of
stainless steel protection caps.
TV SERIES III
PLASTIC PROTECTION CAPS
Shell
Size
Receptacle
9
11
13
15
17
19
21
23
25
10-70500-10
10-70500-12
10-70500-14
10-70500-16
10-70500-19
10-70500-20
10-70500-22
10-70500-24
10-70524-1
F
166
* To complete order number, replace X with applicable letter as follows:
R - designates eyelet type
N - designates washer type
MS metal protection caps are supplied with service class W which designates
corrosion resistant olive drab cadmium plate aluminum.
Consult Amphenol Aerospace for more detailed information on ordering
MS Metal protection caps.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Plug Protection Cap
B
1.166 MAX
29.62 MAX
.167 +.010
–.005
4.24 +.25
–.13
5.000 APPROX
127.00 APPROX
38999
III
Dualok
II
I
SJT
D
*10-552944-XXX
N
Access
Aquacon
B
1.166 MAX
29.62 MAX
Accessories
*10-553998-XXX
N
5.000 APPROX
127.00 APPROX
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552944-119
Inches
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell Size Code
A
B
C
D
E
F
G
H
J
Finish
Olive Drab, Cadmium,
Nickel base
Electroless Nickel
D Dia.
+.25 –.00
13.11
16.28
19.46
22.63
25.81
28.98
32.16
34.11
38.51
Millimeters
N Dia.
Max.
22.73
25.40
29.74
32.99
36.47
39.19
42.42
45.39
48.62
10-No Suffix
-XX9
-XXG
Shell
Size
9
11
13
15
17
19
21
23
25
A Thread Class 2B
0.1P-0.3L-TS
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
D Dia. +.010
–.000
.516
.641
.766
.891
1.016
1.141
1.266
1.343
1.516
N Dia.
Max.
.895
1.000
1.171
1.299
1.436
1.543
1.670
1.787
1.914
All dimensions for reference only.
TV SERIES III
MS METAL PROTECTION CAPS
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell
Size Code
A
B
C
D
E
F
G
H
J
MS Plug Protection Cap
D38999/32W9X*
D38999/32W11X*
D38999/32W13X*
D38999/32W15X*
D38999/32W17X*
D38999/32W19X*
D38999/32W21X*
D38999/32W23X*
D38999/32W25X*
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
TV SERIES III
PLASTIC PROTECTION CAPS
Shell
Size
Plug
9
11
13
15
17
19
21
23
25
10-70506-14
10-70506-16
10-70500-18
10-70500-20
10-70500-22
10-70500-24
10-70524-1
10-70506-28
10-70500-28
* To complete order number, replace X with applicable letter as follows:
R - designates eyelet type
N - designates washer type
MS metal protection caps are supplied with service class W which designates
corrosion resistant olive drab cadmium plate aluminum.
Consult Amphenol Aerospace for more detailed information on ordering
MS Metal protection caps.
F
167
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Dummy Receptacle
38999
III
Dualok
II
I
SJT
Access
Aquacon
S
2 PLACES
R
1
2 PLACES
R
2
2 PLACES
PART NUMBER REFERENCE.
SEE NOTE BELOW TO COMPLETE.
*10-553974-XXX
M
W
Accessories
TT
4 PLACES
.005 M
.13 M
T
4 PLACES
B THREAD
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-553974-119
Inches
R
2
.594
.719
.812
.906
.969
1.062
1.156
1.250
1.375
S
±.010
.938
1.031
1.125
1.219
1.312
1.438
1.562
1.688
1.812
T
±.008
–.006
.128
.128
.128
.128
.128
.128
.128
.154
.154
W
±.010
.098
.098
.098
.098
.098
.098
.125
.125
.125
TT
±.008
–.006
.216
.194
.194
.173
.194
.194
.194
.242
.242
Millimeters
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell
Size Coded
A
B
C
D
E
F
G
H
J
B Thread
0.1P-0.3L-TS
(Plated)
.6250
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
M
+.020
–.000
.822
.822
.822
.822
.822
.822
.791
.791
.791
R
1
.719
.812
.906
.969
1.062
1.156
1.250
1.375
1.500
Finish
Olive Drab, Cadmium,
Nickel Base
Electroless Nickel
10-No
Suffix
-XX9
-XXG
Shell
Size
9
11
13
15
17
19
21
23
25
MS Shell
Size Coded
A
B
C
D
E
F
G
H
J
M
+.51
–.00
20.88
20.88
20.88
20.88
20.88
20.88
20.09
20.09
20.09
R
1
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
38.10
R2
15.09
18.26
20.62
23.01
24.61
26.97
29.36
31.75
34.93
S
±.25
23.83
26.19
28.58
30.96
33.32
36.53
39.67
42.88
46.02
T
+.20
–.15
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.91
3.91
W
±.25
2.49
2.49
2.49
2.49
2.49
2.49
3.18
3.18
3.18
TT
+.20
–.15
5.49
4.93
4.93
4.93
4.93
4.93
4.93
6.15
6.15
F
168
All dimensions for reference only.
Designates true position dimensioning.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com