CA
Vishay Dale
Wirewound Resistors, Commercial Power, Axial Lead
FEATURES
•
High performance for low cost
•
Auto insertable
•
CA0001, CA0002 and CA5000 models are
supplied with a high temperature silicone
coating for additional environmental protection
•
Lead forming available
Pb-free
Available
e3
APPLICATIONS
Kitchen appliances: Percolators, blenders,
RoHS*
mixers, ranges, toasters, deep fryers. Automotive
COMPLIANT
devices: Horns, ignitions, windshield wipers,
voltage regulators, instrument gauges. Entertainment
devices: Radios, televisions, computers and power supplies.
STANDARD ELECTRICAL SPECIFICATIONS
GLOBAL
(1)
HISTORICAL
(1)
POWER RATING
RESISTANCE RANGE
Ω
WEIGHT
MODEL
MODEL
P
25 °C
W
± 10 % Standard, ± 5 % Available
(Typical) g
CA0001
CA-1
1.0
0.1 - 1K
0.65
CA0002
CA-2
2.0
0.1 - 2.4K
0.80
CA4050/CA5050
CA-4050/CA-5050
2.0/2.5
0.1 - 170/0.1 - 2.7K
0.64/0.78
CA4055/CA5055
CA-4055/CA-5055
2.2/2.75
0.1 - 195/0.1 - 3.1K
0.65/0.80
CA4060/CA5060
CA-4060/CA-5060
2.4/3.0
0.1 - 220/0.1 - 3.5K
0.66/0.82
CA4070/CA5070
CA-4070/CA-5070
2.8/3.5
0.1 - 270/0.1 - 4.3K
0.68/0.86
CA4080/CA5080
CA-4080/CA-5080
3.2/4.0
0.1 - 320/0.1 - 5.1K
0.70/0.90
CA4090/CA5090
CA-4090/CA-5090
3.6/4.5
0.1 - 370/0.1 - 5.9K
0.72/0.94
CA4100/CA5100
CA-4100/CA-5100
4.0/5.0
0.15 - 420/0.15 - 6.7K
0.74/0.98
CA4150/CA5150
CA-4150/CA-5150
6.0/7.5
0.2 - 630/0.2 - 7K
0.84/1.19
CA4200/CA5200
CA-4200/CA-5200
8.0/10.0
0.2 - 920/0.2 - 7K
0.94/1.40
CA4220/CA5220
CA-4220/CA-5220
8.8/11.0
0.2 - 1.02K/0.2 - 7K
0.98/1.48
Note
(1)
CA4000 and CA5000 model numbers are calculated from the CA4000 power rating of 4 W per inch and CA5000 power rating of 5 W per
inch. The last three digits of the model number are the body length of the resistor in inches (decimal is between the first and second digit).
Example: CA5150 = 1.50 inches x 5 W per inch = 7.5 W.
TECHNICAL SPECIFICATIONS
PARAMETER
UNIT
CA0001
CA0002
CA4000
CA5000
Temperature Coefficient
ppm/°C
± 600 below 1
Ω,
± 300 1
Ω
and above
Power Rating
W
1
2
4 per inch
5 per inch
Short Time Overload
-
5 x rated power for 5 s
Maximum Working Voltage
V
(P ×
R)
1/2
Dielectric Withstanding
V
AC
1000
1000
1000
1000
Voltage
Operating Temperature
°C
- 65/+ 275
- 65/+ 275
- 65/+ 275
- 65/+ 275
Range
Terminal Strength (minimum)
lb
10
10
10
10
Note
• Wirewound CA resistors can reliably function as a fuse and as a resistor. Such components involve compromise between fusing and resistive
functions; therefore, each design should be tailored to the application to ensure optimum performance. Contact factory by using the e-mail
address at the bottom of this page for design assistance.
GLOBAL PART NUMBER INFORMATION
New Global Part Numbering: CA000150R00JR05 (preferred part number format)
C
A
0
0
0
1
5
0
R
0
0
J
R
0
5
PACKAGING
SPECIAL
E14
= Lead (Pb)-free bulk
(Dash Number)
E05
= Lead (Pb)-free tape and reel
(up to 3 digits)
From
1 - 999
B14
= Tin/lead bulk
as applicable
R05
= Tin/lead tape and reel
Historical Part Number example: CA-1 50
Ω
5 % R05 (will continue to be accepted for tin/lead product only)
CA-1
50
Ω
5%
R05
HISTORICAL MODEL
RESISTANCE VALUE
TOLERANCE CODE
PACKAGING
* Pb containing terminations are not RoHS compliant, exemptions may apply
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For technical questions, contact: ww2aresistors@vishay.com
Document Number: 30214
Revision: 31-Oct-07
GLOBAL MODEL
(See Standard
Electrical Specifications
Global Model
column for options)
VALUE
R
= Decimal
K
= Thousand
R1500
= 0.15
Ω
1K500
= 1500
Ω
TOLERANCE
H
= ± 3.0 %
J
= ± 5.0 %
K
= ± 10.0 %
CA
Wirewound Resistors, Commercial Power, Axial Lead
Vishay Dale
DIMENSIONS
in inches [millimeters]
[1.625 ± 0.125]
(1)
41.28 ± 3.15
[1.625 ± 0.125]
(1)
41.28 ± 3.15
A
Figure 1
A
A'
C
B
Figure 2
A
'
C
B
Note
(1)
On some standard reel pack methods, the leads may be trimmed to a shorter length than shown.
GLOBAL
MODEL
CA0001
CA0002
CA4050
CA4055
CA4060
CA4070
CA4080
CA4090
CA4100
CA4150
CA4200
CA4220
CA5050
CA5055
CA5060
CA5070
CA5080
CA5090
CA5100
CA5150
CA5200
CA5220
A ± 0.031 [0.794]
0.400 [10.16]
0.570 [14.48]
0.500 [12.70]
0.550 [13.97]
0.600 [15.24]
0.700 [17.78]
0.800 [20.32]
0.900 [22.86]
1.00 [25.40]
1.50 [38.10]
2.00 [50.80]
2.20 [55.88]
0.500 [12.70]
0.550 [13.97]
0.600 [15.24]
0.700 [17.78]
0.800 [20.32]
0.900 [22.86]
1.00 [25.40]
1.50 [38.10]
2.00 [50.80]
2.20 [55.88]
A’ (Maximum)
0.460 [11.68]
0.630 [16.00]
0.594 [15.09]
0.644 [16.36]
0.694 [17.63]
0.794 [20.17]
0.894 [22.71]
0.994 [25.25]
1.094 [27.79]
1.594 [40.49]
2.094 [53.19]
2.294 [58.27]
0.625 [15.88]
0.675 [17.15]
0.725 [18.42]
0.825 [20.96]
0.925 [23.50]
1.025 [26.04]
1.125 [28.58]
1.625 [41.28]
2.125 [53.98]
2.325 [59.06]
DIMENSIONS
in inches [millimeters]
B ± 0.001 [0.025]
C
0.032 [0.813]
0.170 maximum [4.32 maximum]
0.032 [0.813]
0.170 maximum [4.32 maximum]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.032 [0.813]
0.140 ± 0.031 [3.56 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
0.036 [0.914]
0.170 ± 0.031 [4.32 ± 0.794]
RATED POWER IN
%
120
100
80
60
40
20
0
- 65
- 25
25
75
125
175
225
275
FIGURE
2
2
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
MATERIAL SPECIFICATIONS
Element:
Copper-nickel alloy or nickel-chrome alloy,
depending on resistance value
Core:
Woven fiberglass
Coating:
Special high temperature silicone (CA4000 series
is not coated)
Terminals:
Tin/lead electroplated copper (Lead (Pb)-free
will be 100 % tin)
End Caps:
Tin plated steel
Part Marking:
DALE, model, wattage, value, tolerance,
date code
AMBIENT TEMPERATURE IN °C
Derating
PERFORMANCE
TEST
Thermal Shock
Short Time Overload
Dielectric Withstanding Voltage
Low Temperature Storage
Humidity
Load Life
Terminal Strength
Resistance to Solder Heat
Document Number: 30214
Revision: 31-Oct-07
CONDITIONS OF TEST
- 55 °C to + 275 °C, 5 cycles, 30 min dwell time
5 x rated power for 5 s
600 V
AC
, (CA0001, CA0002) for 1 min
- 65 °C, full rated working voltage for 45 min
75 °C, 90 % - 100 % RH, 240 h
1000 h at rated power, + 25 °C, 1.5 h “ON”, 0.5 h “OFF”
10 pounds for 30 s; body twisted about axis, 3 360° rotations
Terminal immersed 3.5 s in molten solder at 1/8" to 3/16" from body
For technical questions, contact: ww2aresistors@vishay.com
TEST LIMITS (EIA RS-344)
± (5.0 % + 0.05
Ω) ΔR
± (4.0 % + 0.05
Ω) ΔR
± (2.0 % + 0.05
Ω) ΔR
± (3.0 % + 0.05
Ω) ΔR
± (5.0 % + 0.05
Ω) ΔR
± (10.0 % + 0.05
Ω) ΔR
± (2.0 % + 0.05
Ω) ΔR
± (4.0 % + 0.05
Ω) ΔR
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Legal Disclaimer Notice
Vishay
Disclaimer
All product specifications and data are subject to change without notice.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf
(collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein
or in any other disclosure relating to any product.
Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any
information provided herein to the maximum extent permitted by law. The product specifications do not expand or
otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed
therein, which apply to these products.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this
document or by any conduct of Vishay.
The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless
otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such
applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting
from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding
products designed for such applications.
Product names and markings noted herein may be trademarks of their respective owners.
Document Number: 91000
Revision: 18-Jul-08
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