Data Bus Components
A complete system of interconnection hardware for MIL-STD-1553B networks.
Based on unique material technologies, the Tyco Electronics family of data bus
components offers innovative solutions to today’s aerospace data bus applications.
Raychem Brand Data Bus components include:
• A wide selection of couplers such as
micros, boxes, flat-packs, and ultra light
weight versions
• Data bus cables
• Triax connectors and contacts with strain relief
• One-piece triaxial contacts for MIL-C-38999
connectors
• Bus and stub terminators
• Low outgassing components for use in space
• Cable identification sleeves
• Harness design software – HarnWare
• Flexible cable splices
Used in MIL-STD-1553B multiplexing
applications, coupled with proven field
experience, the Raychem Data Bus
system provides high packaging density,
weight savings, design flexibility, and
high performance to 150 degree C and
beyond.
Custom harnesses built to your drawing
specifications are also available. Pre-
tested, factory-built harnesses provide
quick, easy installation and eliminate
unnecessary splices and connectors,
reducing cost and increasing network
reliability.
Tyco Electronics also supplies complete
data bus harness in accordance
with customer drawings. Using factory-
built harnesses eliminates unnecessary
splices and connectors, reducing the
cost and increasing the reliability of
the networks.
Data Bus Components
Connectorized
System
Spliced or
In Line Components
Dematable Bus Terminator
Threaded and Bayonet, Sealed,
1000hr Salt Spray Resistant, D-621-04XX
(Ref USAF 8912009)
Raychem Data Bus Cables
10612
24AWG Single Shield
(Ref USAF 8421526)
10613
24AWG Double Shield
(Ref USAF 8421527)
24AWG EMP Hardened
10614
(Ref USAF 8421528)
Spliced in Lightweight Bus Terminator,
Sealed, D-500-0463-XXX
BUS
STUB
BUS
BUS
CONTROLLER
Spliced-in, Lightweight Bus Coupler,
1- or 2-Stub, Sealed, D-500-04XX
(Ref USAF 8912026)
Box Coupler with D-621 Discrete Connector,
1- to 8-Stub, Sealed, 1000hr Salt Spray
Resistant, D-500-0255-5XX-X
(Ref USAF 8912007, 8912008)
SolderShield Splice with MiniSeal Crimp or
SolderShield Splice With In-Line Splice Kit,
Sealed, D-150-0708-X
(Ref USAF 8340708)
R/T
DK-621-04XX-X Discrete Connectors
Threaded and Bayonet, Sealed,
1000hr Salt Spray Resistant
(Ref USAF 8340709, 8340711)
R/T
Spliced-in, Flat-Pack Bus Coupler
D-500-F4XX-X
MIL-DTL-38999 Size 8 Cavity Triaxial Contacts
D-602-1108/1109, D-602-1112/1113
(Ref USAF 8340712, 8340713)
DK-602-0156/0157, DK-602-0169/0170
(Ref USAF 8912019, 8912010)
R/T
Spliced-in, Lightweight Bus Coupler,
3- or 4- Stub, Sealed, D-500-04XX
Dematable Stub Terminator
D-621-04XX, Threaded and Bayonet,
Sealed, 1000hr Salt Spray Resistance
(Ref USAF 8421525, 8912010)
R/T
Box Coupler with Dematable Bus Terminator
D-500-0255-XXX
Spliced-in, Coupler with Internal Terminator,
Sealed, D-500-04XX
Microcouplers
Compact, in-line, splice-terminated data bus microcouplers, feature lightweight design
that meet the MIL-STD-1553B requirements for hardware configuration and perform-
ance. The low-profile configuration enables avionics system designers to plan for opti-
mum coupler locations.
Tyco Electronics data bus microcouplers are qualified to Raychem Specification D-6020,
European Specification EN-3567, and are specified in the Air Force drawings listed in
8340707. Standard products are supplied with Raychem SPEC 55 data bus cables,
including EMP-hardened versions.
All of these products are available assembled with other components into a complete
data bus harness without splices.
The Raychem data bus microcoupler features:
•
Environmental sealing
•
No connectors
•
Very small size, light weight
•
•
•
•
•
•
•
•
•
- 1 stub: 10 g (max.)
- 2 stub: 15 g (max.)
(Lighter weight versions are available)
In-line profile to enable wire bundle mounting
360° continuous low-impedance cable shield
terminations
Reliable solder termination of all components
Potted circuit elements for maximum
durability and in-use reliability
Ease of installation
Altitude immersion resistance
Optional eyelet configurations for bulkhead
mounting
MTBF > 1,000,000 hours.
150°C temperature rating
Data Bus Components
D-500-04 X X- X- YYY - ZZZ
Standard Cable Length
012 = 12 in (1 ft)
078 = 78 in (6.5 ft)
079 = 79 in (2 m)
120 = 120 in (10 ft)
236 = 236 in (6 m)
240 = 240 in (20 ft)
360 = 360 in (30 ft)
Cable Type
612 = 10612 24 AWG single optimized shield
613 = 10613 24 AWG double optimized shield
614 = 10614 24 AWG EMP hardened
Number of Stubs
1 or 2
Design
5 = Without internal terminator
6 = Same as 5 but with reverse bus
7 = With internal terminator
8 = Same as 7 but with reverse bus
Boot
5 = Without mounting eyelet
6 = With mounting eyelet
Microcoupler Part
Numbering System
In-Line Microcouplers: One- and Two Stub
Single Stub
Double Stub
D-500-0455-1-YYY-ZZZ
D-500-0455-2-YYY-ZZZ
D-500-0465-1-YYY-ZZZ
D-500-0465-2-YYY-ZZZ
D-500-0456-1-YYY-ZZZ
D-500-0456-2-YYY-ZZZ
D-500-0466-1-YYY-ZZZ
D-500-0466-2-YYY-ZZZ
D-500-0457-1-YYY-ZZZ
D-500-0457-2-YYY-ZZZ
D-500-0467-1-YYY-ZZZ
D-500-0467-2-YYY-ZZZ
D-500-0458-1-YYY-ZZZ
D-500-0458-2-YYY-ZZZ
D-500-0468-1-YYY-ZZZ
D-500-0468-2-YYY-ZZZ
Note:
1. Bus cable
2. Stub cable
Ultra Lightweight In-Line
M i c r o c o u p l e r s 1- t h r o u g h 6- S t u b
Applications
Building on over 20 years of experience and continuous improvement in data
bus, including pioneering in-line microcouplers, Tyco Electronics introduces a
new family of ultra light- weight in-line Raychem Microcouplers, available in
1- through 6-stub configurations.
These couplers offer the same high performance and reliability as Raychem
current microcouplers, but their weight is further reduced. They are available
in configurations up to 6-stub. There is no option with a mounting eyelet.
Combined with Raychem 24 AWG data bus cables, these ultra light couplers
allow designers to significantly reduce weight. An unfilled flat braid cable is
available for additional weight savings.
They are also available assembled with other customer specified components
into a complete factory-built and tested data bus harness.
Specifications/approvals
Series
D-500-L4xx
Military
MIL-STD-1553B
Raychem
D-6020 (same as current microcouplers)
51单片机
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