Z300-Cxx
www.vishay.com
Vishay Draloric
High Surge Axial Cemented Leaded Wirewound Resistors
FEATURES
• High voltage surge (up to 12 kV) withstanding
capability
• Non flammable silicon cement coating
• High grade ceramic core
• Material categorization:
for definitions of compliance please see
www.vishay.com/doc?99912
APPLICATIONS
• Energy meter
• Appliances
• Ballast
DESIGN SUPPORT TOOLS AVAILABLE
3D Models
D
D
3
3
The Z300-Cxx series, is the perfect choice for high voltage
surge applications. This product series is tested and proven
to meet the 1.2 / 50 μs pulse up to 12 kV defined in
IEC 61000-4-5. Typical applications include but are not
limited to energy meters, power supplies, etc.
STANDARD ELECTRICAL SPECIFICATIONS
TYPE
POWER
RATING
P
40
1W
2W
3W
4W
5W
6W
POWER
RATING
P
70
0.9 W
1.8 W
2.7 W
3.5 W
4.4 W
5.3 W
RESISTANCE RANGE
430
to 2 k
180
to 4.3 k
62
to 3.3 k
27
to 3.9 k
15
to 5.6 k
4.7
to 10 k
± 5 %,
± 10 %
RESISTANCE
TOLERANCE
(1)
TEMPERATURE
COEFFICIENT
(2)
Z301-Cxx
ZDA0411-Cxx
Z302-Cxx
Z303-Cxx
Z304-Cxx
Z305-Cxx
± 200 ppm/K
Notes
(1)
Resistance value to be selected for ± 10 % tolerance from E12 and for ± 5 % from E24, 1 % tolerance available on request
(2)
Lower TCR products are available on request
Revision: 14-Mar-2019
Document Number: 21027
1
For technical questions, contact:
ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
Z300-Cxx
www.vishay.com
DESCRIPTION
Wirewound resistors are best suited for use in high power,
high current applications. The silicon cement lacquer
coating enables Z300-Cxx to withstand challenging high
voltage surge conditions.
Suitable ohmic value with desired surge voltage handling
can be selected using table “Minimum Resistance Value for
Handling Surge Voltage as per IEC 61000-4-5 (1.2 / 50 μs
Pulse)” on page 2. The ceramic meets the highest
requirements against mechanical resistance, thermal
shocks, dielectric strength, and insulation resistance at high
temperatures. With different diameters and turn spacing's, a
large ohmic value range can be covered. The coating is
resistant to cleaning solvents specified in IEC 60115-1
(1)
.
The resistors are marked with resistance and tolerance.
Product quality is verified by testing procedures, performed
on all individual resistors. Resistance is measured on the
lead wires at a distance of 6 mm from the resistor body. If a
greater length of lead wire is used in the application, the user
may need to consider the additional wire resistance,
particularly with low resistance products.
Vishay Draloric
ASSEMBLY
The resistors are axial leaded for soldering. The terminals of
the resistors are completely lead (Pb)-free, the special tin
plating provides compatibility with lead (Pb)-free and
lead-containing soldering processes.
Special lead forms may be available on request, please
inquire at
ww1resistors@vishay.com.
These components are high dissipation power resistors,
customers are advised to use a high melting point solder.
APPLICATION INFORMATION
The power dissipation of the resistor generates a
temperature rise with respect to the ambient. The
permissible dissipation is derated for temperatures above
40 °C, as shown in the derating diagram, in order to avoid
overheating of the resistor. The heat dissipated from the
resistor may affect adjacent components, hence proper
clearance will be required in order to avoid overheating. The
resistive wire is hermetically encapsulated.
All materials used are non-flammable and inorganic. These
resistors do not feature a limited lifetime when operated
within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a
limit acceptable to the specific application, thereby
establishing a functional lifetime.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein
(2)
• The Global Automotive Declarable Substance List
(GADSL)
(3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC)
(4)
for its
supply chain
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree.
Hence the products fully
comply with the following directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
RELATED PRODUCTS
In similar continuous power applications and challenging
environmental conditions, see the datasheets:
• AC Series - Cemented Wirewound Resistors
www.vishay.com/doc?28730
• Z300-C00 - Commercial Axial Cemented Wirewound
Resistors
www.vishay.com/doc?21047
For precision applications, there is the cement coated PAC
series, see the datasheet:
• PAC Series - Cemented Wirewound Precision Resistors
www.vishay.com/doc?28731
Notes
(1)
Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability
(2)
The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at
http://std.iec.ch/iec62474
(3)
The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at
www.gadsl.org
(4)
The SVHC list is maintained by the European Chemical Agency (ECHA) and available at
http://echa.europa.eu/candidate-list-table
Revision: 14-Mar-2019
Document Number: 21027
3
For technical questions, contact:
ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
Z300-Cxx
www.vishay.com
TESTS PROCEDURES AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
• IEC 60115-1, generic specification (includes tests)
The test and requirements table contains only the most
important tests. For the full test schedule refer to the
documents listed above.
The tests are carried out with reference to IEC 60115-1, in
accordance with IEC 60068-2-xx test method and under
standard atmospheric conditions in accordance with
IEC 60068-1, 5.3.
A climatic category 40 / 200 / 56 is applied, defined by the
lower category temperature (LCT = -40 °C), the upper
category temperature (UCT = 200 °C), and the duration
of exposure in the damp heat, steady state test (56 days).
Unless otherwise specified the following values apply:
• Temperature: 15 °C to 35 °C
• Relative humidity: 45 % to 75 %
• Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
For performing some of the tests, the components are
mounted on a test board in accordance with IEC 60115-1,
4.31.
In test procedures and requirements table, only the tests
and requirements are listed with reference to the relevant
clauses of IEC 60115-1 and IEC 60068-2-xx test methods.
A short description of the test procedure is also given.
Vishay Draloric
TEST PROCEDURES AND REQUIREMENTS
IEC 60115-1
CLAUSE
IEC 60068-2
TEST
METHOD
TEST
PROCEDURE
REQUIREMENTS
PERMISSIBLE CHANGE (R
MAX.
)
4.13
-
Short time overload
Room temperature;
10x rated power
P
40
;
5s
± (2 %
R
+ 0.05
)
4.16
21 (Ua
1
)
21 (Ub)
21 (Uc)
20 (Tb)
Robustness of
terminations
Resistance to
soldering heat
Climatic sequence:
Tensile, bending and torsion
No damage
± (0.5 %
R
+ 0.05)
4.18
4.23
4.23.2
Unmounted components
(260 ± 5) °C; (10 ± 1) s
± (1 %
R
+ 0.05)
2 (Ba)
dry heat
Damp heat
(accelerated)
1
st
cycle
cold
low air pressure
damp heat remaining
cyclic
Damp heat,
(steady state)
Endurance
(at room temperature)
16 h; 200 C
24 h; 55 °C;
90 % to 100 % RH
2 h; -55 °C
2 h; 8.5 kPa; 15 °C to 35 °C
5 days; 55 °C;
95 % to 100 % RH; 5 cycles
56 days; (40 ± 2) °C;
(93 ± 5) % RH
1000 h;
loaded with 116 % of
P
70
;
1.5 h ON and 0.5 h OFF
1000 h;
loaded with 30 % of
P
70
;
1.5 h ON and 0.5 h OFF
1.2 / 50 μs surge test
(impedance of surge
tester is 2
);
10 pulses at 30 s interval
± (3 %
R
+ 0.1
)
4.23.3
30 (Db)
± (3 %
R
+ 0.1
)
4.23.4
4.23.5
4.23.6
1 (Aa)
13 (M)
30 (Db)
4.24
78 (Cab)
4.25.2
-
± (3 %
R
+ 0.1
)
4.25.3
-
Endurance
(at 200 °C)
± (3 %
R
+ 0.1
)
-
-
Surge test
as per IEC 61000-4-5
± (5 %
R
+ 0.1
)
Revision: 14-Mar-2019
Document Number: 21027
5
For technical questions, contact:
ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT
www.vishay.com/doc?91000
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