DATASHEET
Rev. A
PSPRL0801D SERIES
Up to 240 Watts
90~264 Vac Input
Dual Output, Active PFC
AC/DC Switching Power Supply
Type E
Type F
Type C
Type U
FEATURES:
●
Dual Output
●
RoHS Compliant
●
Remote ON/OFF
●
Full Range AC Input
●
4 Mechanical Options Available
●
Approved to UL, TUV, CE, and CB
●
Power Factor Corrected to EN61000-3-2 Class D
●
Smallest 240W with 1U Height Power Density: 10.41 Watts/cu in
DESCRIPTION:
The PSPRL0801D series of AC/DC switching power supplies offers up to 240 Watts of output power. This
series has dual output models with remote ON/OFF and 90~264VAC input voltage range. These supplies also
have over voltage, short circuit, over temperature, and over power protection. Models are available in U-Chassis
(Type U), U-Chassis with top cover (Type C), Enclosed with rear side built-in fan (Type E), and Enclosed with
top built-in fan (Type F) designs. These supplies have UL/cUL 60950-1, TUV EN60950-1, CB, and CE Mark
EN55022 and EN55024 safety approvals.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
10/01/2010
Page 1 of 6
Rev. A
PSPRL0801D Series
Up to 240 Watts
Dual Output, Active PFC
AC/DC Switching Power Supply
SPECIFICATIONS:
PSPRL0801D Series
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
INPUT SPECIFICATIONS
Input Voltage
Input Frequency
Input Current
Inrush Current
Remote ON/OFF
PFC
OUTPUT SPECIFICATIONS
Output Voltage
Output Power
(See Note 2)
Output Adjustability
Regulation
Output Current
Ripple & Noise
(See Note 3)
Transient Response
Hold-Up Time
Overshoot
Turn On Delay
PROTECTION
Over Voltage Protection
Short Circuit Protection
Over Temperature Protection
Over Power Protection
Input Fusing Protection
GENERAL SPECIFICATIONS
Switching Frequency
Efficiency
Withstand Voltage
Leakage Current
Burn In
Power Good
Power Supply On
Grounding Test
Fan Drive
Fan Fail (FF) Alarm
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature
Storage Temperature
Operating Humidity
Storage Humidity
Vibration
Cooling
(See Note 2)
MTBF
PHYSICAL SPECIFICATIONS
Weight
90 ~ 264VAC full range
47 to 63Hz
5A @ 90VAC
35A max. @ 115VAC and 70A max. @ 230VAC; cold start.
Designated as INH on pin 4 of CN3. Requires a low signal to inhibit output.
Power factor correction pass EN61000-3-2 Class D.
See Table
240 Watts max. with 25CFM airflow.
Output adjustable ±5% minimum.
±5%
See Table
1% (peak to peak)
Returns to within 1% in less than 2.5ms for a 50% load change and the peak transient does not exceed 5%.
16ms min. at 80% of full load and 120VAC
Turn-on & off overshoot < 5% over nominal voltage.
1 second maximum at 120VAC.
Unit latching down when output exceeds 130% and recycle AC input to reset.
Trips without damage and auto-recovery.
Unit protected against excessive operating ambient 85°C±5°C; automatic recovery.
Foldback mode 110~140%; auto-recovery.
One F5A/350V fuse inserted into primary.
70KHz fixed frequency.
70% typical (Measured at 230VAC and full load).
1500VAC input line to chassis (10mA DC cut-off current). 3000VAC primary to secondary windings; 1500VAC
primary to core. All for 3 sec.
3.5mA @ 240VAC
45 ±5°C for 1 hour @ 230VAC with full load.
Designated as
PG
on CN3 and TTL high 100-500ms after DC regulation. It goes low at least 1ms before loss of
regulation and has ability to sink 100mA.
Green LED designated as
LED1
on the PCB.
Apply 25A from ground pin of the three prong plug to the far most earth. Max. allowable resistance is 0.1Ω.
12VDC/300mA offering to drive an external fan.
Designated as
FF
on pin 3 of CN3 is an open collector output rated for 28VDC/5mA sink current maximum; it will
go high when a fan failure is detected.
0°C to +70°C ambient, de-rating at 2.5% per degree from 50°C to 70°C.
-20°C to +85°C
5% to 90% RH, non-condensing
5% to 95% RH, non-condensing
5 ~ 50Hz, acceleration ±7.35 m/(s x s) on X, Y, and Z axis.
U Type
(U-Chassis): 240W max with 25CFM forced airflow or 120W under convection cooling.
C Type
(U-Chassis with top cover): 240W max with 25CFM forced airflow or 120W under convection cooling.
E Type
(Enclosed with rear side built-in fan): 240W max.
F Type
(Enclosed with top built-in fan): 240W max.
100,000 hours (according to MIL-HBK-217F) at 30°C.
U Type
(U-Chassis): 17.64oz (500g)
C Type
(U-Chassis with top cover): 19.40oz (550g)
E Type
(Enclosed with rear side built-in fan): 22.93oz (650g)
F Type
(Enclosed with top built-in fan): 21.16oz (600g)
U Type
(U-Chassis): 5 x 3.2 x 1.5 inches (127.00 x 81.28 x 38.10 mm)
C Type
(U-Chassis with top cover): 5 x 3.2 x 1.66 inches (127.00 x 81.28 x 42.10 mm)
E Type
(Enclosed with rear side built-in fan): 6.5 x 3.2 x 1.6 inches (165.10 x 81.28 x 40.64 mm)
F Type
(Enclosed with top built-in fan): 5 x 3.2 x 2 inches (127.00 x 81.28 x 50.8 mm)
FCC Part 15, CISPR 22 class B, conducted.
Approved to UL60950-1, TUV EN60950-1, CE Mark EN55022 & EN55024 regulations and CB.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Dimensions (L x W x H)
SAFETY
Emissions
Safety Regulations
10/01/2010
Page 2 of 6
Rev. A
PSPRL0801D Series
Up to 240 Watts
Dual Output, Active PFC
AC/DC Switching Power Supply
MODEL SELECTION TABLE
Model
(1)
V1
V2
V1
V2
V1
V2
V1
V2
Input Voltage
Range
90 ~ 264VAC
Maximum Output Current
Output Voltage
+5VDC
+12VDC
+5VDC
+24VDC
+5VDC
+48VDC
+12VDC
+24VDC
Type U
(Convection)
12A
6.67A
12A
3.33A
12A
1.67A
6.67A
3.33A
Types E, F, C, & U
(forced air)
24A
13.33A
24A
6.67A
24A
3.33A
13.33A
6.67A
Maximum Output Power
(2)
Type U
(Convection)
120W
Types E, F, C, & U
(forced air)
240W
PSPRL0801Dx-0512
PSPRL0801Dx-0524
90 ~ 264VAC
120W
240W
PSPRL0801Dx-0548
90 ~ 264VAC
120W
240W
PSPRL0801Dx-1224
90 ~ 264VAC
120W
240W
NOTES
1. Mechanical Options: The “x” in the model number can be
U
for U-chassis type,
C
for U-chassis with top cover,
E
for enclosed type with rear side
built-in fan, or
F
for enclosed type with top side built-in fan.
2.
U Type Models:
U-Chassis @ 240W max. with 25CFM max. forced airflow or 120W convection cooled output.
C Type Models:
U-Chassis with top cover @ 240W max. with 25CFM max. forced airflow or 120W convection cooled output.
E Type Models:
Enclosed with rear side built-in fan @ 240W max.
F Type Models:
Enclosed with top built-in fan @ 240W max.
3. Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output with 0.1μF ceramic and 22μF electrolytic capacitors in parallel.
4. Provides peak power to 600W within 500µs for all models; for longer duty duration must contact manufacturer.
5. 10% minimum load is required to maintain the ripple and regulation specifications.
6. Output is fully isolated.
MECHANICAL DRAWINGS
Type “U” Models (U-Chassis): 5(L) x 3.2(W) x 1.5(H) Inches; Weight: 17.64oz
Unit: mm [inches]
1.80
[0.07]
0.60
[0.02]
5.00 [0.20]
4.50 [0.18]]
OUTPUT PIN ASSIGNMENT
Howder
V1:Pin 3
RTN: Pin 2
V2: Pin 1
Molex
V1:Pins 6 ~ 8
RTN: Pins 2 ~ 5
V2: Pin 1
10/01/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 3 of 6
Rev. A
PSPRL0801D Series
Up to 240 Watts
Dual Output, Active PFC
AC/DC Switching Power Supply
Type “C” Models (U-Chassis with Top Cover): 5(L) x 3.2(W) x 1.66(H) Inches; Weight: 19.40oz
Unit: mm [inches]
OUTPUT PIN ASSIGNMENT
Howder
V1:Pin 3
RTN: Pin 2
V2: Pin 1
Molex
V1:Pins 6 ~ 8
RTN: Pins 2 ~ 5
V2: Pin 1
Type “E” Models (Enclosed with Rear Side Built-in Fan): 6.5(L) x 3.2(W) x 1.6(H) Inches; Weight: 22.93oz
Unit: mm [inches]
114.30 [4.50]
6.35
[0.25]
40.64 [1.60]
68.58 [2.70]
44.52 [1.75]
1.80
[0.07]
0.60
[0.02]
5.00 [0.20]
4.50 [0.18]
81.28 [3.20]
64.77 [2.55]
8.26 [0.32]
OUTPUT PIN ASSIGNMENT
Howder
V1:Pin 3
RTN: Pin 2
V2: Pin 1
Molex
V1:Pins 6 ~ 8
RTN: Pins 2 ~ 5
V2: Pin 1
165.10 [6.50]
10/01/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 4 of 6
Rev. A
PSPRL0801D Series
Up to 240 Watts
Dual Output, Active PFC
AC/DC Switching Power Supply
Type “F” Models (Enclosed with Top Built-in Fan): 5(L) x 3.2(W) x 2(H) Inches; Weight: 21.16oz
Unit: mm [inches]
50.80 [2.00]
OUTPUT PIN ASSIGNMENT
Howder
81.28 [3.20]
Molex
V1:Pins 6 ~ 8
RTN: Pins 2 ~ 5
V2: Pin 1
V1:Pin 3
RTN: Pin 2
V2: Pin 1
63.50 [2.50]
114.30 [4.50]
I/O CONNECTOR PIN ASSIGNMENT
Input Connector (CN1):
Molex Part No. 09-91-0050 or equivalent (5pin, 3used), PCB is Labeled: L=Line; N=Neutral;
G=Chassis Ground Mating Pins; Moles Engineering Series 2478, 2578, 8818.
Terminal block - Howder M3 Part No. HD-601-3P
Output Connector (CN2):
Molex Part No. 09-91-0800
Terminal block - Howder M3 Part No. HD-816-3P
Output Pin Assignment:
DUAL OUTPUT
Howder
V1:Pin 3
RTN: Pin 2
V2: Pin 1
Molex
V1:Pins 6 ~ 8
RTN: Pins 2 ~ 5
V2: Pin 1
Mounting Inserts:
6 Paces M3x0.7. Maximum Penetration 4mm see outline drawing for location.
Logic Signal Connector (CN3):
Mating JST XHP-4 or equivalent (CHYAO SHIUNN JS-2001-04);
Mating Pins: JST SXH-002T-P0.6 FOR AWG 30 to 26.
Fan driver connector (FAN2):
Mating connector is JST P/N XHP-3 (3 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-03).
10/01/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
12.70
[0.50]
19.05
[0.75]
Page 5 of 6
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