Deutsch Industrial UK
Stanier Road
St. Leonards On Sea
East Sussex TN 38 9RF
England
Ph. 44 (0) 1424 852 722
Fax 44 (0) 1424 855 979
industrialuk@deutsch.net
Deutsch Industrial Europe
Fraunhoferstrabe 11
82152 Martinsried
Germany
Ph. +49 (0) 89 899157-0
Fax +49 (0) 89 857 4684
info.eu@deutsch.net
INDUSTRIAL
Deutsch Industrial US
3850 Industrial Ave.
Hemet, CA 92545
USA
Ph. +1 (951) 765-2250
Fax +1 (951) 765-2255
insidesales-ipd@deutsch.net
Deutsch Industrial Japan
NIHON Deutsch Ltd.
44-10, Ohyamakanai-cho
Itabashi-ku, Tokyo 173-0024
Japan
Ph. + 81-3-5995-5192
Fax + 81-305995-5193
rtakemura@nihon-deutsch.co.jp
INDUSTRIAL
3850 Industrial Avenue, Hemet, California 92545 Tel.: (951) 765-2250 - Fax: (951) 765-2255
Web : www.deutsch.net - Edition 2007
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DT Series Manual #50907.indd 1
DT Series
Technical Manual
A
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STEP
AHEAD
DT Series
Technical Manual
Table of Contents
Introduction
Features & Benefits
Product Line Overview
Material Specifications
General Specifications
Ordering Information
Insert Arrangements
Contacts & Application Data
2, 3
3
4
5
5
6
7, 8
9
Contact Retention System
Assembly Contact Insertion / Removal
Accessories
Shrink Boot Adaptor
Removal Tools / Sealing Plugs
DT Mounting Clips
Back Shells
10
11
12
12
12
13
14, 15
DT Series
Technical Manual
Deutsch DTP Series
Deutsch’s DTP Series connectors are the answer to all of
your most demanding power application requirements.
DTP Series connectors offer the proven reliability and
quality of Deutsch’s DT Series, combined with the added
flexibilty of using power contacts.
Deutsch DTHD Series
Deutsch developed the DTHD Series for those applications
requiring a complete, environmentally sealed, single power circuit
termination. The plug features an integral coupling latch that
provides tactile and audible feedback during coupling. The rugged
thermoplastic receptacle is designed as an inline for cable to cable
applications and is supplied with an integral Vee-Groove to accept
mounting, clips, brackets and flanges.
Environmentally-Sealed Transportation Connectors
Features
Integral Connector Latch
Rugged Thermoplastic Housing
-55
o
C to +125
o
C Operating Temperature
Available Configurations:
DTM/DT 2, 3, 4, 6, 8 & 12 - Size 20/16
DTP 2 & 4 - Size 12
DTHD 1 - Size 4, 8 & 12
Silicone Seals:
DTM: Accepts AWG 22 - 16 wire
DT: Accepts AWG 20 - 14 wire
DTP: Accepts AWG 14 - 10 wire
DTHD: Accepts AWG 14 - 6 wire
Crimp Contacts with Option of Gold or Nickel
Finish, Solid or Stamped Construction
Current rating all contacts @ 125
0
C no derating
DTM - 7.5 Amps
DT - 13 Amps
DTP - 25 Amps
DTHD - 25 to 100 Amps
Fail-Safe Secondary Locks All (Except DTHD)
Hand Insertable/Removable Contacts
Budget Minded
Benefits
Tactile and Audible Assembly Feedback
Field Proven Long Service Life
Engine Compartment Rated
Meets Most Harness Design Requirements
Deutsch DT Bussed Series
Utilizing the Deutsch DT receptacle shell, Deutsch has
combined the rugged characteristics of the DT product
line with a bussing device allowing the elimination of
various harness splices. By using internal stamped bussed
contacts this product can be configured in whatever
arrangement meets your individual needs in the DT shell
size that matches your requirements. Complete bussing
flexibility in a compact, economical package.
Superior Environmental Seal
Seals on .053” to .120 dia.(1.35mm to 3.05mm)
Seals on .053” to .145 dia.(1.35mm to 3.68 mm)
Seals on .097” to .170 dia.(2.46mm to 4.32mm)
Seals on .134 to .292 dia. (3.40mm to 7.42mm)
Low Costs, High Reliability Terminals for Data &
Signal Transmission
Deutsch DTM Series
Deutsch DTM Series of transportation connectors feature a
miniature contact with an enhanced design based on the
world class, field-proven Deutsch DT Series.
The DTM is the connector to be used in harsh environmental
application where reliable signal circuits are critical to
operating performance. Typical applications include on or
around the engine, the transmission and under the hood.
Deutsch DT Series
An environmentally-sealed connector designed specifically for
cable to cable applications on the engine or transmission, under
the hood, on the chassis or in the cab. On signal level circuits in
harsh environmental conditions, where even a small degradation
in connection may be critical, the Deutsch DT Series general
purpose connectors will provide the reliability and performance
at the lowest cost.
Meets Most Signal Requirements
Positive Contact Retention
No Special Tools Required (Except DTHD)
Low Installation Costs
2
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DT Series
Technical Manual
Product Line Overview
Deutsch DTM Series
Deutsch DTM Series of transportation connectors feature a
miniature contact with an enhanced design based on the world
class, field-proven Deutsch “DT Series”.
The DTM is the connector to be used in harsh environmental
applications where reliable signal circuits are critical to operating
performance. Typical applications include on or around the
engine, the transmission and under the hood. In fact, everywhere
data signals or critical electronic circuits go, the field proven
Deutsch design of the DTM will provide reliable peak connector
performance.
The low cost, size 20 contacts terminate AWG 16 to 22 gauge
wire (0.5mm
2
to 1.5mm
2
). Closed entry socket (female) contacts
featuring spring action fingers are protected by a stainless steel
hood. This allows for positive axial alignment while mating and
prevents probe damage during testing.
Thermoplastic housings offer a wide operating temperature
range (-55
0
C to +125
0
C). Silicone rear wire and internal
peripheral interface seals allow the DTM to withstand moisture
and fluids.
DT Series
Technical Manual
Deutsch DTP Series
Building on both the DT and DTM design strengths, the DTP
connector line was developed to fill the need for higher amperage,
multi-pin, inexpensive connectors. The series meets the same
specifications as the DTM and DT but offers the designer the ability
to use multiple 12 gauge contacts, each with a 25 amp continuous
capacity, within a single shell.
Based on the DTM overall design, it offers the protected interfacial
seal located within the receptacle shell. Standard multi-seal grommet
is used in both the plug and receptacle. Currently available in two and
four pin configurations.
MATERIAL SPECIFICATIONS
Plug/Receptacle
Shell:
Thermoplastic
Wedge:
Thermoplastic
Grommet:
Silicone Rubber
Contacts
Pin:
Socket:
Finish:
Thermal Cycle:
No cracking, chipping or leaking after 20 test cycles from
-55
0
C to +125
0
C.
Durability:
No electrical or mechanical defects after 100 cycles of
engagement and disengagement.
Copper Alloy
Copper Alloy
Nickel (optional - gold) Plated
Sealing Plugs
Thermoplastic: (All sizes)
CONTACT RESISTANCE
CONTACT WIRE GAUGE Test Current
AWG(mm
2
)
SIZE
(Amps)
Resistance (mV)
Solids
Resistance (mV)
Stamped & Formed
Deutsch DT Bussed Series
These standard “DT” receptacle shells feature internal pin type
contact buss bar arrangements that allow common connections
from 3 to 12 size 16 contacts. Buss bars are available in standard
nickel or gold to match common Deutsch Industrial contacts.
Other features include the use of standard “DT” plugs to mate
with these environmental receptacles. Plugs with any Deutsch
modification are intermatable.
GENERAL SPECIFICATIONS
Dielectric Withstanding Voltage
Current leakage less than 2 milliamps at 1500 VAC
Insulation Resistance:
1000 megohms minimum at 25
0
C.
Current Rating
(Contact current rating @ 125
0
C (continuous)
Size 20: 7.5 amps
Size 16: 13 amps
Size 12: 25 amps
Size 8: 60 amps
Size 4: 100 amps
Submersion:
Properly wired and mated connection will withstand immersion under
three feet of water without loss of electronic qualities or leakage.
Fluid Resistance:
Connectors show no damage when exposed to most fluids used in
industrial applications.
Vibration:
No unlocking or unmating and exhibits no mechanical or physical
damage after sinusoidal vibration levels of 20 G’s at 10 to 2000
Hz in each of the three mutually perpendicular planes. No electrical
discontinuities longer than 1 microsecond.
Temperature:
Operative at temperatures from -55
0
C to +125
0
C. Continuous at rated
current.
Contact Retention:
Contacts withstand a minimum load of:
20 lbs (89N) for size 20
25 lbs (111N) for size 16
30 lbs (133N) for size 12
35 lbs (156N) for size 8
35 lbs (156N) for size 4
20
20
(.50)
18
(.80)
16
(1.0)
7.5
7.5
7.5
7.5
10
13
13
18
25
60
60
100
60
60
60
60
60
60
60
60
60
60
60
60
100
100
100
100
100
100
100
100
100
N/A
N/A
N/A
16
20
(.50)
18
(.80)
16
(1.0)
14
(2.0)
12
8
4
14
(2.0)
12
(3.0)
8
(8.60)
10
(5.60)
6
(13.0)
Deutsch DT Series
Deutsch DT Series of environmentally-sealed, connectors are
designed specifically for cable to cable applications on the engine
or transmission, under the hood, on the chassis or in the cab.
Where signal level circuits in harsh environmental conditions,
where even a small degradation in connection may be critical,
the Deutsch DT Series general purpose connectors will provide
the reliability and performance at the lowest cost.
Thermoplastic (-55
0
C to + 125
0
C rated) housings and silicone
seals are used to allow the connector to withstand conditions
of extreme temperature and moisture. The connector may be
employed with either solid-copper crimp type contacts for critical
circuits or budget-minded stamped and formed contacts. In
either selection, the spring action is designed in the socket and
shrouded by a stainless steel hood that provides closed entry for
positive axial alignment during mating, and eliminates probe
damage from occurring. Contact insertion and withdrawal require
no special tools and are retained in locked position by dielectic
fingers, molded as an integral part of the housing. Secondary
locks are assembled at the mating interfaces. If by chance the
secondary locks are not properly seated during assembly, they
will be pressed into locked position during the mating of the
connector.
Deutsch DTHD Series
Deutsch developed the DTHD Series for those applications requiring a
complete, environmentally sealed, single power circuit termination.
DTHD plugs and receptacles can be permanently assembled with
thermoplastic end caps that prevent removal of the silicone wire
seal grommets. Designed for diesel engine, electronic fuel injectors,
automatic transmissions, ABS brakes and other applications that
involve fuel and oil exposure. These end caps provide the additional
reliability required for critical wiring circuits.
WIRE SEALING RANGE
CONTACT SIZE
#20
#16
#12
#8
#4
RECOMMENDED WIRE INSULATION O.D.
E-SEAL
N-SEAL
.053-.120
(1.35-3.05)
N/A
.053-.120
(1.35-3.05)
.097-.158
(2.46-4.01)
N/A
N/A
.088-.145
(2.24-3.68)
.134-.170
(3.40-4.32)
.190-.240
(4.83-6.10)
.280-.292
(7.11-7.42)
4
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DT Series
Technical Manual
DT Series
Technical Manual
DTM Series Size 20 Contacts
PART NUMBERING SYSTEM (DTM)
DTM 06 - 2 S * - ****
Series Prefix
Special Modifications
04 = Receptacle
06 = Plug
Number of Contacts
Polarizing Position (If Applicable)
08 + 12 Only
Contact Type
P = Pin Receptacle Only
S = Socket Plug Only
2
2 size 20
3
3 size 20
4
4 size 20
PART NUMBERING SYSTEM (DT & DT Bussed)
DT 06 - 2 S * - ****
Series Prefix
04 = Receptacle
06 = Plug
Number of Contacts
Special Modifications
Polarizing Position
(If Applicable)
Contact Type
P = Pin Receptacle Only
S = Socket Plug Only
6
6 size 20
8
8 size 20
12
12 size 20
DT & DT BUSSED Series Size 16 Contacts
PART NUMBERING SYSTEM (DTP)
DTP 06 - 2 S * - ****
Series Prefix
04 = Receptacle
06 = Plug
Number of Contacts
Special Modifications
Polarizing Position
(If Applicable)
Contact Type
P = Pin Receptacle Only
S = Socket Plug Only
2
2 size 16
3
3 size 16
4
4 size 16
6
6 size 16
8
8 size 16
12
12 size 16
PART NUMBERING SYSTEM (DTHD)
DTHD 06 - 1 - 4 S - ****
Series Prefix
04 = Receptacle
06 = Plug
Single Terminal
Contact Size
4 = Size 4
8 = Size 8
12 = Size 12
Contact Style
P = Pin Receptacle Only
S = Socket Plug Only
Special Modifications
DTP Series Size 12 Contacts
2
2 size 12
4
4 size 12
DTHD Series Size 4, 8 & 12
6
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1 size 8
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DT Series
Technical Manual
DT Series BUSSED Arrangements
Standard DT Receptacles Bussed to Customer Specifications
DT Series
Technical Manual
Solid Contacts
CONTACTS AND APPLICATION DATA
SOLID CONTACT
PART NUMBERS
SIZE
PIN
0460-202-20**
0460-202-16**
0460-215-16**
0460-204-12**
0460-204-08**
0460-204-04**
SOCKET
0462-201-20**
0462-201-16**
0462-209-16**
0462-203-12**
0462-203-08**
0462-203-04**
20
(0.50)
16-20
(1.0 - 0.50)
14
(2.0)
12-14
(3.0 - 2.0)
8-10
(8.0 - 5.0)
6
(13.0)
.156-.218
(3.96 - 5.54)
.250
(6.35
.250
(6.35
.222
(5.64
.430
(10.92
-
-
-
-
-
-
-
-
.312
7.92)
.312
7.92)
.284
7.21)
.492
12.50)
20
(89)
25
(111)
25
(111)
30
(134)
35
(156)
35
(156)
20
(89)
35-20
(156-89)
70
(311)
75-70
(334 - 311)
125-90
(556-400)
300
(1334)
7.5
13
13
25
60
100
WIRE SIZE
AWG (mm
2
)
RECOMMENDED
STRIP LENGTH
INCHES (mm)
MIN CONTACT
RETENTION
LBS (N)
REF CRIMP
TENSILE
LBS (N)
MAX RATED
AMPS AT 125
0
C
CONTINUOUS
5
4
3
6
5
4
6
4
20
16
1
2
1
2
3
1
DEUTSCH
DEUTSCH
DEUTSCH
2
3
16
12
8
4 PIN
6 PIN
6 PIN
8
7
6
5
8
7
6
5
8
7
6
5
4
.430-.492
(10.92-12.50)
* See Envelope Print 0425-205-0000. Consult factory for alternate finishes.
DEUTSCH
DEUTSCH
DEUTSCH
Solid Contacts
Socket
INSPECTION HOLE
Stamped and Formed Contacts
Pin
Socket
8 PIN
8 PIN
8 PIN
12
11
10
9
8
7
12
11
10
9
8
DEUTSCH
DEUTSCH
12 PIN
12
11
10
9
8
7
12 PIN
DEUTSCH
12 PIN
Arrangements shown are currently available. For additional arrangements contact factory.
ALL PART NUMBERS ARE
FOR “BLACK”
MAX CURRENT RATINGS
NICKEL BUSS P/N
GOLD BUSS P/N
MATING PLUG P/N
4 PIN = 26 AMPS
6 PIN = 39 AMPS
3 PIN = 13 AMPS
8 PIN = 52 AMPS
5 PIN = 26 AMPS
4 PIN = 26 AMPS
3 PIN = 13 AMPS
12 PIN = 76 AMPS
6 PIN = 39 AMPS
3 PIN = 13 AMPS
DT04-4P-EP13
DT04-6P-EP13
DT04-6P-EP14
DT-8PB-P021
DT04-8PB-PO28
DT04-8PB-P026
DT04-3P-***
DT04-12PB-P021
DT04-12PB-P026
DT04-12PB-P030
DT04-4P-EP12
DT04-6P-EP12
DT04-6P-EP15
DT04-8PB-P016
DT04-8PB-PO29
DT04-8PB-P027
DT04-3P-***
DT04-12PB-P016
DT04-12PB-P027
DT04-12PB-P031
DT06-4S-****
DT06-6S-****
DT06-6S-****
DT06-08SB-****
DT06-08SB-****
DT06-08SB-****
DT06-3S-****
DT06-12SB-****
DT06-12SB-****
DT06-12SB-****
PLEASE CONSULT FACTORY FOR AVAILABILITY AND ALTERNATE KEYING
8
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6
4
7
5
3
4
3
2
2
1
1
6
4
5
3
4
3
2
2
1
1
6
4
5
3
4
2
3
2
1
1
Pin
INSPECTION HOLE
Stamped & Formed Contacts
STAMPED & FORMED CONTACT
PART NUMBERS
SIZE
20
20
20
16
16
16
16
16
16
16
16
12
12
PIN
1060-20-01**
1060-20-02**
N/A
1060-14-01**
1060-14-10**
1060-16-01**
1060-16-06**
1060-16-07**
1060-16-09**
1060-16-12**
N/A
1060-12-01**
1060-12-02**
SOCKET
1062-20-01**
1062-20-02**
1062-20-03**
1062-14-01**
1062-14-10**
1062-16-01**
1062-16-06**
1062-16-07**
1062-16-09**
1062-16-12**
1062-16-14**
1062-12-01**
1062-12-02**
WIRE
RECOMMENDED MIN CONT.
CARRIER
WIRE SIZE
STRIP
AWG (mm2) INSULATION STRIP LENGTH RETENTION
O.D. RANGE INCHES (mm)
LBS (N)
IDENTIFICATION
20 - 01
20 - 02
20 - 03
14-16
14 -16
16 - 18
0.5 - 1.0
0.75 - 2.0
16 - 18
1.0 - 2.5
14 - 16
12 - 14
10 - 12
16 - 22
(1.0 - 0.35)
16 - 22
(1.0 - 0.35)
16 - 22
(1.0 - 0.35)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
16 - 20
(1.0 - 0.50)
14
(2.0
14
(2.0
12
(2.5
12
(2.5
12
(4.0
10
(6.0
-
-
-
-
-
-
-
-
-
-
-
-
18
.75)
18
.75)
16
1.0)
16
1.0)
14
2.0)
12
4.0)
.075 - .125
(1.91 - 3.15)
.051 - .085
(1.30 - 2.16)
.075 - .125
(1.91 - 3.15)
.095 - .150
(2.41 - 3.81)
.095 - .150
(2.41 - 3.81)
.075 - .140
(1.91 - 3.55)
055 - .100
(1.40 - 2.54)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.113 - .176
(2.87 - 4.47)
.140 - .204
(3.56 - 5.18)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.175 - .225
(4.45 - 5.72)
.175 - .225
(4.45 - 5.72)
.225 - .275
(5.72 - 6.991)
.225 - .275
(5.72 - 6.99)
20
(89)
20
(89)
20
(89)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
30
(134)
30
(134)
REF CRIMP
TENSILE
LBS (N)
20
(89
20
(89
20
(89
- 10
- 45)
- 10
- 45)
- 10
- 45)
25
(111)
25
(111)
MAX RATED
AMPS AT 125
0
C
CONTINUOUS
7.5
7.5
7.5
13
13
13
13
13
13
13
13
25
25
25
(111)
25 - 15
(111 - 67)
25
(111)
25
(111)
25
(111)
25
(111)
70
(311)
70
(311)
** For proper dies and stamped & formed crimp dimensions - See Envelope 0425-208-0000 12 Size Consult factory for alternate finishes
0425-203-0000 16 Size
0425-207-0000 20 Size
0425-059-0000 16,20 Size
0425-039-0000 16 Size
0425-041-0000 12 Size
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