®
®
INNOVATION and EXCELLENCE
Dual Output
BWP Models
DIP-Packaged, Standard-Pinout
3 Watt, DC/DC Converters
Features
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Low cost! High quality!
Highly reliable, 100% SMT construction
Standard DIP package and pinout
No external components required
±5, ±12 or ±15 Volt outputs
Choice of 3 wide input ranges:
4.5-9 Volts
9-18 Volts
18-72 Volts
Guaranteed efficiencies to 75%
Fully isolated, 500Vdc guaranteed
Internal input/output filtering
Output current limiting
–40 to +75°C operation with no derating
UL1950/C22.2 No. 950/IEC950 certified
Modifications and customs for OEM’s
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The proven cost-effectiveness, quality and long-term reliability that has come to
define DATEL’s standard, 3W, dual-output, DIP-packaged DC/DC converters (see
BST 3W Models) is now available in the "other standard pinout" (see next page)
made popular by off-shore suppliers. These newly designed BWP Models exploit
totally automated SMT assembly techniques and do not contain any trimpots, "wet"
aluminum electrolytic capacitors, or manually soldered "flying" leads. Their made-in-
the-USA quality and affordable pricing are rapidly making them the converters of
choice in many existing applications.
BWP DC/DC converters bring true component-like convenience to designers of
modern distributed power systems. Exploiting an efficient, high-frequency (170-
200kHz), flyback topology and high-density SMT assembly techniques, BWP DC/
DC’s have enough space to include input (pi type) and output filters within their
package. They are fully isolated (500Vdc guaranteed) and do not require any
external components to meet published specifications. They operate, without
derating, over the full –40 to +75°C temperature range.
Output voltages are either ±5, ±12 or ±15 Volts. Input voltage ranges are either
4.5-9V ("D5" models), 9-18V ("D12" models) or an ultra-wide 18-72V ("D48"
models). Output transient response time is a quick 200µsec, and output ripple and
noise are typically 75mVp-p. All models are certified to UL1950, CSA 22.2 No. 950
and IEC950. Full EMI/EMC characterizations are currently in progress.
DATEL’s BWP Model 3W DC/DC’s are ideal replacements for other more costly,
less reliable power converters as well as excellent choices for new design-ins in
systems demanding small size, low cost and high reliability.
+ V
IN
+ V
O U T
C O M M O N
V
V
IN
O U T
P W M
C O N T R O L L E R
O P T O
IS O L A T IO N
R E F E R E N C E &
E R R O R A M P
Figure 1. Simplified Schematic
DATEL, Inc., Mansfield, MA 02048 (USA)
•
Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356
•
Email: sales@datel.com
•
Internet: www.datel.com
XWP Series
3W, D UA L O U T P U T D C / D C C O N V E RT E R S
Performance Specifications and Ordering Guide
Output
Model
BWP-5/250-D12
BWP-5/250-D48
BWP-12/105-D5
BWP-12/125-D12
BWP-12/125-D48
BWP-15/85-D5
BWP-15/100-D12
BWP-15/100-D48
➀
➁
➂
➃
➀
Input
Regulation (Max.)
Line
Load
➂
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
V
OUT
(Volts)
±5
±5
±12
±12
±12
±15
±15
±15
I
OUT
(mA, Max.)
±250
±250
±105
±125
±125
±85
±100
±100
R/N (mVp-p)
➁
Typ.
Max.
75
75
75
75
75
75
75
75
120
120
150
150
150
150
150
150
V
IN
Nom.
(Volts)
12
48
5
12
48
5
12
48
Range
(Volts)
9-18
18-72
4.5-9
9-18
18-72
4.5-9
9-18
18-72
I
IN
➃
(mA)
25/267
7/69
60/690
25/329
8/81
68/689
25/329
8/81
Efficiency
Min.
Typ.
75%
72%
71%
74%
73%
72%
74%
73%
78%
76%
73%
76%
77%
74%
76%
77%
Package
(Case,
Pinout)
C1A, P20
C1A, P20
C1A, P20
C1A, P20
C1A, P20
C1A, P20
C1A, P20
C1A, P20
Typical at T
A
= +25°C under nominal line voltage and full-load conditions unless otherwise noted.
Ripple/Noise (R/N) measured over a 20MHz bandwidth.
Balanced loads, 10% to 100% load.
Nominal line voltage, no-load/full-load conditions.
Mechanical Specifications
PART NUMBER STRUCTURE
M E C H A N I C A L S P E C I F I C AT I O N S
B WP
-
15
/
100
-
D48
PIN 1
INDICATOR
Output Configuration:
B
= Bipolar
Wide Range Input
Alternate pinout
Nominal Output Voltages:
±5, ±12 or ±15 Volts
1.25
(31.75)
STANDOFFS
0.025
(0.64)
Input Voltage Range:
D5
= 4.5-9 Volts (5V nominal)
D12
= 9-18 Volts (12V nominal)
D48
= 18-72 Volts (48V nominal)
Maximum Output Current
in mA from each output
0.45
(11.43)
Case C1A
0.020 ±0.002 DIA.
(0.508 ±0.051)
1.100
(27.94)
1.000
(25.40)
0.900
(22.86)
0.15 MIN
(3.81)
T E M P E R AT U R E D E R AT I N G
Output Power vs. Ambient Temperature
V
IN
Nominal, Natural Convection
3.5
1 2 3
10 11 12
0.200
(5.08)
0.100
(2.54)
3
0.600
(15.24)
24 23 22
15 14 13
0.80
(20.32)
Output Power (Watts)
2.5
BOTTOM VIEW
0.08
(2.03)
2
PLASTIC CASE WITH AN INSULATED BASE
0.10
(2.54)
1.5
I/O Connections
1
0.5
0
–40
0
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95 100
Ambient Temperature (
˚
C)
Pin
1
2
3
10
11
12
Function P20
+Input
–Output
Common
Common
+Output
–Input
Pin
13
14
15
22
23
24
Function P20
–Input
+Output
Common
Common
–Output
+Input
2
3W, D UA L O U T P U T D C / D C C O N V E RT E R S
BWP Models
Performance/Functional Specifications
Typical @ T
A
= +25°C under nominal line voltage and full-load conditions unless noted.
➀
Input
Input Voltage Range:
"D5" Models
"D12" Models
"D48" Models
Input Current
Input Filter Type
➁
Reverse-Polarity Protection
V
OUT
Accuracy
(50% load)
Temperature Coefficient
Ripple/Noise
(20MHz BW)
➁
Line/Load Regulation
Efficiency
Isolation Voltage
➂
Current Limiting:
“D5” Models
“D12” and “D48” Models
Transient Response
(50% load step)
Switching Frequency:
“D48” Models
“D5” and “D12” Models
Operating Temperature
(Ambient, no derating)
Storage Temperature
Dimensions
Case Material
Pin Material
Weight
4.5-9 Volts (5V nominal)
9-18 Volts (12V nominal)
18-72 Volts (48V nominal)
See Ordering Guide
Pi
Yes (Instantaneous, 2A maximum)
Input Voltage:
"D5" Models
"D12" Models
"D48" Models
Absolute Maximum Ratings
12 Volts
20 Volts
80 Volts
Current must be <2A. Brief duration
only. Fusing recommended.
None
Current limited. Max. current and
short-circuit duration are model
dependent. “D12” and “D48” models
can withstand sustained output short
circuits.
–40 to +100°C
+300°C
Input Reverse-Polarity Protection
Output Overvoltage Protection
Output Current
Output
±1%, maximum
±0.02% per °C
See Ordering Guide
See Ordering Guide
See Ordering Guide
500Vdc, minimum
Power-limiting technique, auto-recovery
Hiccup technique, auto-recovery
Storage Temperature
Lead Temperature
(soldering, 10 sec.)
These are stress ratings. Exposure of devices to any of these conditions may adversely
affect long-term reliability. Proper operation under conditions other than those listed in the
Performance/Functional Specifications Table is not implied.
Dynamic Characteristics
200µsec to ±1.5% of final value
TECHNICAL NOTES
Floating Outputs
200kHz
170kHz
Environmental
–40 to +75°C
–40 to +100°C
Since these are isolated DC/DC converters, their outputs are "floating." Any
BWP model may be configured to produce an output of 10V, 24V or 30V (for
±5V, ±12V or ±15V models, respectively) by applying the load across the
+Output (pins 11 and 14) and –Output pins (pins 2 and 23), with either output
grounded. The Common (pins 3, 10,15 and 22) should be left open.
Minimum 20% loading is recommended under these conditions.
Filtering and Noise Reduction
All BWP 3 Watt DC/DC Converters achieve their rated ripple and noise
specifications without the use of external input/output capacitors. In critical
applications, input/output ripple and noise may be further reduced by
installing electrolytic capacitors across the input terminals and/or low-ESR
tantalum or electrolytic capacitors across the output terminals. Output
capacitors should be connected between their respective output pin (pins 2,
11, 14 and 23) and Common (pins 3, 10, 15 and 22) as shown in Figure 2.
The caps should be located as close to the power converters as possible.
Typical values are listed in the tables below. In many applications, using
values greater than those listed will yield better results.
To Reduce Input Ripple
"D5" Models
"D12" Models
"D48" Models
To Reduce Output Ripple
±5V Outputs
±12/15V Outputs
47µF, 15V
10µF, 35V
4.7µF, 100V
47µF, 10V, Low ESR
22µF, 20V, Low ESR
Physical
1.25" x 0.8" x 0.45" (31.8 x 20.3 x 11.4mm)
Diallyl phthalate, UL94V-0 rated
Brass, solder coated
0.5 ounces (14.2 grams)
➀
These power converters require a minimum 10% loading to maintain specified regulation.
Operation under no-load conditions will not damage these devices; however they may not
meet all listed specifications.
➁
Application-specific internal input/output filtering can be recommended and perhaps added
internally upon request. Contact DATEL Applications Engineering for details.
➂
Devices can be screened or modified for higher guaranteed isolation voltages.
Contact DATEL Applications Engineering for details or see DATEL's BST 3W DC/DC's
for guaranteed 1000Vdc isolation.
In critical, space-sensitive applications, DATEL may be able to tailor the
internal input/output filtering of these units to meet your specific require-
ments. Contact our Applications Engineering Group for additional details.
3
XWP Series
3 W, D UA L
OUTPUT
DC/DC
CONVERTERS
CUSTOM CAPABILITIES
+OUTPUT
1, 24
+INPUT
+
C
IN
12, 13
–INPUT
COMMON
11, 14
+
C
OUT
3, 10, 15, 22
+
C
OUT
2, 23
DATEL’s world-class design, development and manufacturing team stands
ready to work with you to deliver the exact power converter you need for your
demanding, large volume, OEM applications. And ... we’ll do it on time and
within budget!
Our experienced applications and design staffs; quick-turn prototype
capability; highly automated, SMT assembly facilities; and in-line SPC
quality-control techniques combine to give us the unique ability to design and
deliver any quantity of power converters to the highest standards of quality
and reliability.
We have compiled a large library of DC/DC designs that are currently used in
a variety of telecom, medical, computer, railway, aerospace and industrial
applications. We may already have the converter you need.
Contact us. Our goal is to provide you the highest-quality, most cost-effective
power converters available.
–OUTPUT
Figure 2. Using External Capacitors to Reduce
Input/Output Ripple/Noise
Input Fusing
Certain applications and/or safety agencies may require the installation of
fuses at the inputs of power conversion components. For DATEL BWP 3
Watt DC/DC Converters, you should use slow-blow type fuses with values no
greater than the following:
V
IN
Range
"D5"
"D12"
"D48"
Fuse Value
1.5A
1A
0.5A
®
®
INNOVATION and EXCELLENCE
ISO-9001 REGISTERED
DS-0407
6/01
DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151
Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356
Internet: www.datel.com
Email: sales@datel.com
Data Sheet Fax Back: (508) 261-2857
DATEL (UK) LTD. Tadley, England Tel: (01256)-880444
DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01
DATEL GmbH München, Germany Tel: 89-544334-0
DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-354-2025
DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein
do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark.