PCB Connectors
The PCB connector is used when a permanent connection of flat cable to the PC board is required.
The cable is terminated to the PCB connector making a reliable gas-tight connection with CW’s
patented Torq-Tite™ contacts. The connector’s pins are then soldered to the board.
CW’s PCB connectors are approved by the U.S. Defense Department and are qualified to
Mil-DTL-83503/23.
•
Built-in strain relief
is available to protect
contacts if cable is pulled.
•
Available with or without
protective cover lip
for
cable end or daisy chain
applications.
•
Patented Torq-Tite™ contact
keeps conductor under constant
tension. Assures a mechanically
and electrically sound, gas-tight
connection.
•
No “bare shoulders”.
No exposure of unnecessary
sections of the contact and
possible shorting at the PC
board interface.
•
Sturdy, yet flexible solder posts,
able to withstand bending
and straightening.
34
•
130 James Way, Southampton, PA 18966 - 3838
•
Telephone: (215) 355-7080
•
Fax: (215) 355-1088
•
www.cwind.com
Con tact
•
Sharp points
allow contact
to pierce tough insulation
materials
•
Contact tines are firmly
connected
to the body of
the contact
•
No “bare shoulders”
on
the contact at the PC board
interface.
•
Spring temper, phosphor
bronze material
resists
breakage during bending
or straightening
operations
•
One tail length
can be
used with 1/8 in. or 1/16 in.
PC boards
•
Rounded tip provides
lead-in
to mate with PC
board holes
PCB Con n ector Featur es
•
10, 20, 26, 34, 40, 50, 60, pin versions
•
Tin-lead plating, standard; gold plating also available
•
Available with or without strain relief lip
•
Available with or without cover lip for cable end or daisy
chain application
•
Rugged, lightweight UL 94V-0 thermoplastic construction
•
Accepts 28-30 AWG stranded or solid conductors
PCB Connectors
Str ain Relief
A molded-in strain relief is an optional feature on CW PCB
connectors. (Specify CWR-140 or CWR-143 series). This
lip, upon installation of the cover, creates a strain relief
bend in the cable, inhibiting the transfer of any tension on
the cable to the contact lines.
Cover Lip
For additional protection on cable end terminations, the
CW PCB connector is available with a cover lip to insulate
the ends of the cable’s conductors. This eliminates
possible “shorts” and allows you to position connectors
more closely on your PC board. (Specify CWR-140 or
CWR-141 series).
Assembly
To terminate CW PCB connectors to flat cable, use
CT301 86/81 assembly press. The cable is applied directly
to the IDC contacts in the connector base
and then the cover
is assembled.
•
130 James Way, Southampton, PA 18966 - 3838
•
Telephone: (215) 355-7080
•
Fax: (215) 355-1088
•
www.cwind.com
35
PCB Connectors
En gin eer in g Dimen sion s
Dimen sion s
C
D
Cable Slot for
.263
±.010
(6.68
±.25)
.010
(.25)
HIGH BUMPS
TYP.
.200 TYP.
(5.08)
±.010
(±.25)
COVER LIP
.225±.010
(5.72±.25)
.050
Center Cond.
(1.27)
.425±.010
(10.80±.25)
.40
(10.2)
C
L
.100
(2.54)
.133
±.010
(3.38
±.25)
S/R LIP
.120
±.010
(3.05
±.25)
.145
±.010
(3.68
±.25)
.012
(.30)
TYP.
B
C
L .050
Solder Posts on
Centers
(1.27)
.450
(11.43)
C
L
Shaded Section
10, 26, 34 & 50
Conductors Only
.026
(.66)
TYP.
.05
(1.3)
.100 TYP.
(2.54)
.50
(12.7)
C
L
Solder Posts
Bumps
A
.035 TYP.
(.89)
CONNECTOR DIMENSIONS
No. Of
Contacts
A
.800
(20.32)
1.100
(27.94)
1.500
(38.10)
1.800
(45.72)
2.300
(58.42)
2.800
(71.12)
B
.450
(11.43)
.950
(24.13)
1.250
(31.75)
1.650
(41.91)
1.950
(49.53)
2.450
(62.23)
2.950
(74.93)
C
.700
(17.78)
1.200
(30.48)
1.500
(38.10)
1.900
(48.26)
2.200
(55.88)
2.700
(68.58)
3.200
(81.28)
D
.520
(13.21)
1.020
(25.91)
1.320
(33.53)
1.720
(43.69)
2.020
(51.31)
2.520
(64.01)
3.020
(76.71)
Part No. S/R LIP COVER LIP
CWR-140
CWR-141
CWR-142
CWR-143
10
20
26
34
40
50
60
YES
NO
NO
YES
YES
YES
NO
NO
36
•
130 James Way, Southampton, PA 18966 - 3838
•
Telephone: (215) 355-7080
•
Fax: (215) 355-1088
•
www.cwind.com
PCB Connectors
Specification s an d Or der in g In for mation
Specification s
• Contacts: phosphor bronze standard
• Contact Plating: 100µ in. tin-lead, standard; 10µ in. gold
over 50µ in. nickel, optional; 30µ in. gold over 50µ in.
nickel, optional; 50µ in. gold over 50µ in. nickel, optional;
200µ in. tin-lead, optional
• Insulator Material: UL 94V-0 flame - retardant
thermoplastic
• Color: blue
• Operating temperature: -55ºC to +125ºC
• Current Rating: 1A (maximum) per contact
• Dielectric Withstand Voltage: greater than 500 Vdc at
sea level
• Insulation Resistance: greater than 5 x 10
9
ohms
• Cover pull-off force, without strain relief, 15 lb min.
(force along contacts’ primary axes)
How to Or der PCB Con n ector s
Type of Connector
142 = A PCB connector without
strain relief for daisy chain
termination (standard)
140 = A PCB connector with
strain relief and cover lip
for cable end terminations
141 = A PCB connector without
strain relief and with cover
lip for cable end
terminations
143 = A PCB connector with
strain relief for daisy chain
termination
CWR-XXX-XX-00XX
Plating
0003= 100µ in. tin-lead (standard)
0000= 10µ in. gold over 50µ in. nickel
0001= 30µ in. gold over 50µ in. nickel
0047= 50µ in. gold over 50µ in. nickel
0042= 100µ in. tin-lead
Mil-DTL-83503/23 approved
(CWR-142-10 through 50 only)
Number of contacts
(10, 20, 26, 34, 40, 50 or 60)
How to Or der PCB Cable Assemblies
Cable assemblies with two PCB Connectors, CWR-142-XX-0003, on a prescribed length of color-coded
cable are available with the connectors oriented per drawing 35-1. (#1 contacts oriented to brown conductor.)
For other lengths, orientations, numbers or combinations of connectors, contact the factory or your local
value-added distributor.
BROWN (No. 1 Cond.)
L
DRAWING 35-1
CA-XX-990X
Number of conductors
(10, 20, 26, 30, 40, 50, or 60)
Final assembly length “L”
1=3”+1/8”
2=6”+1/8”
3=12”+1/4”
4=24”+1/4”
5=48”+1/4”
•
130 James Way, Southampton, PA 18966 - 3838
•
Telephone: (215) 355-7080
•
Fax: (215) 355-1088
•
www.cwind.com
37
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