Electrical
Accessory Products
Mating Connectors
Mating Connectors
Description
All 19" cassette type converters are equipped with either
H11-, H15-, H15 S2 or H15 S4 male connectors. Mating fe-
male connectors are available as accessories according to
the following tables. The four H-type connector versions are
specially designed for power supply applications, capable
of handling high operating currents. The connectors have
an integrated code key system allowing many coding possi-
bilities. Modules with high output current normally use two
contacts in parallel to keep the voltage drop across the con-
nector as low as possible.
H11
H15
H15 S4
H11 Connector
This connector has eleven contacts in one vertical column
marked 2 to 32. Mating and mounting conditions are ac-
cording to DIN 41612. The connector contacts are hard-
silver-plated and correspond to quality class 1, with respect
to electrical and mechanical life time.
Table 1: H11 Connector Survey
Female connector
type
STV-H11-F/CO
STV-H11-FS/CO
STV-H11-FSR/CO
STV-H11-FB/CO
1
STV-H11-FBER/CO
2
STV-H11-FP/CO
2
STV-H11-FBG/CO
2
1
2
Part no.
HZZ 00101
HZZ 00104
HZZ 00102
HZZ 00103
HZZ 00113
HZZ 00111
HZZ 00199
Description of terminals
Faston straight 6.3
×
0.8 mm
Faston straight 6.3
×
0.8 mm, solderable (short moulding)
Screw terminals, 90°, 2.5 mm
2
(AWG 13) max,
Solder pin 5.2 mm,
∅
1.6 mm
Solder pin 4.3 mm,
∅
1.0 mm
Press fit 6.5 mm,
∅
1.0 mm
Solder pin 5.2 mm,
∅
1.6 mm, gold-plated contacts
Integrated
coding
yes
yes
yes
yes
yes
yes
yes
See also matching Flexi-PCB for PCB mounting of converters (see
Mounting Supports)
Available on request
This connector type (male version) is used in the following
converter series (case size):
H (H02), M (M02), SR (L01) and PSL (L04).
Table of Contents
Page
Page
Extraction Tool for High Current Contacts ........................ 6
Connector Retention Clip V .............................................. 6
Connector Retention Braket CRB .................................... 7
Cable Hood ...................................................................... 7
Cable Hood Retention Bracket CHRB ............................. 7
Description ....................................................................... 1
H11 Connector ................................................................. 1
H15 Connector ................................................................. 3
H15 S2, H15 S4 Connector ............................................. 4
Technical Data .................................................................. 5
Code Key System ............................................................ 6
Edition 1/06.2002
1/1
Electrical
Mechanical Dimensions
Accessory Products
Mating Connectors
European
Projection
All dimensions in mm, tolerances
±0.2
mm unless otherwise specified
95
90
10 x 7.62 = 76.2
7.62
12042
10.7
8.5
84.8
Fig. 1
H11 frontal view, relating to figures below
Coding wedge
4
12038
K
I
H
G
F
11.5
6.3 x 0.8
31.3
6.5
2.9
±0.3
2
5
8
11
14
17
20
23
26
Fig. 2
STV-H11-F/CO,
Faston cable terminals 6.3
×
0.8 mm
12043
6.3 x 0.8 11.5
2.9
±0.3
5.5 7.4
K
I
H
G
F
Fig. 3
STV-H11-FS/CO,
Faston cable terminals 6.3
×
0.8 mm,
solderable (short moulding)
25.8
2.9
±0.3
2.9
±0.3
X
12045
K
I
H
G
F
19.8
11.5
7.3
12044
2
5
8
11
14
17
20
23
26
29
32
Fig. 4
STV-H11-FSR/CO,
screw terminals (max. 2.6 mm
2
/AWG 13)
10.9
11.5
2
5
8
11
14
17
20
23
26
29
32
5.08
Fig. 5
STV-H11-FB/CO,
soldering pins
STV-H11-FBG/CO,
soldering pins
X = 5.2 Y = Ø 1.6
X = 5.2 Y = Ø 1.6
5.08
0.3
10 x 7.62 = 76.2
90
±0.1
Y
2.8
±0.1
5.63
STV-H11-FBER/CO,
soldering pins
X = 4.3 Y = Ø 1.0
STV-H11-FP/CO,
press insert pins
X = 6.5 Y = Ø 1.0
Footprint for PCB-layout
Edition 1/06.2002
2/1
Electrical
H15 Connector
Accessory Products
Mating Connectors
This connector has fifteen contacts in two vertical columns
marked 4 to 32 and is designed to meet DIN 41612. The
connector contacts are hardsilver-plated and correspond to
quality class 1, with respect to electrical and mechanical life
time.
This connector type (male version) is used in the following
converter series (case size):
PSS (S01), S (S02), Q (Q01) and for PSK (K01) and K
(K02) only for output current
≤18
A.
Table 2: H15 Connector Survey
Female connector
type
STV-H15-F/CO
STV-H15-FSR
STV-H15-FB/CO
STV-H15-FP/CO
1
STV-H15-FBG/CO
1
STV-H15-FWS/CO
1
Part no.
HZZ 00106
HZZ 00107
HZZ 00112
HZZ 00117
HZZ 00197
HZZ 00114
Description of terminals
Faston straight 6.3
×
0.8 mm
Screw terminals, 90°, 2.5 mm
2
(AWG 13) max.
Solder pin 4.0 mm,
∅
1.6 mm
Press fit 4.5 mm,
∅
1.0 mm (double pin version)
Solder pin 4.0 mm,
∅
1.6 mm, gold-plated contacts
Solder pin 10.1 mm,
∅
1.6 mm, 90° bent contacts
Integrated
coding
yes
no
yes
yes
yes
yes
Available on request
Mechanical Dimensions
All dimensions in mm, tolerances
±0.2
mm unless otherwise specified
95
90
12046
European
Projection
Fig. 6
H15 frontal view,
relating to figures below
84.9
12039
12.4
14.8
10.1
84
14.8
Fig. 7
STV-H15-FSR,
Screw terminals, no coding
STV-H15-F/CO,
Faston cable terminals 6.3
×
0.8 mm
(identical dimensions, but not shown)
3.3
8.0
30
±1
12047
Fig. 8
STV-H15-FB/CO,
soldering pins
3
2.8
1.6
5.08
0.3
14
×
5.08 = 71.12
90
Footprint for PCB-layout
8.17
Edition 1/06.2002
10.16
3.5
10.1
3/1
Electrical
Accessory Products
12053
Mating Connectors
14.9
3
3
2.54
7.62
88.9
14 x 5.08
min.
10.1
3.5
6
Fig. 9
STV-H15-FWS/CO
Solder pins for pcb mounting
H15 S2, H15 S4 Connector
This special connector is a derivative of the H15 having
seven standard contacts as above, combined with two
(H15 S2) or four (H15 S4) high current contacts according
to DIN 41626. The high current contacts are specially de-
signed to handle currents from 20 A up to 40 A. They corre-
spond to quality class 1, with respect to electrical and me-
chanical life time. The contact material is high quality Beryl-
lium-Copper (CuBe treated) with a gold-plated surface.
To install the high current contacts carefully follow the as-
sembly instructions. It is extremely important to solder ca-
bles, screw cable terminals or heat shrink sleeves to high
current jacks first, before inserting them into the moulding.
Paralleled converters should preferably be interconnected
on current bars or at a star point.
Using screw versions, the two outer high current jacks may
be inserted at a 90° angle in order to prevent possible short
circuits between the cable terminals, especially in applica-
tions with high vibration environment. Heat shrink sleeves
might be necessary for further isolation purposes or to keep
clearance and creepage distances at specified levels.
An Extraction Tool allows removal of the high current con-
tacts for replacement (see:
Extraction Tool).
Caution:
The use of an adequate cable strain relief de-
vice (e.g. Cable Hood etc.) is essential in order to protect
the high current contact jacks from damage. Never
screw, solder or manipulate these contacts when the
connector is plugged into the male connector! The use
of highly flexible cables is strongly recommended.
This connector type (male version) is used in the following
converter series (case size):
PSK (K01), K (K02) and P with output current
≥20
A.
Table 3: H15 S2/S4 Connector Survey
Female connector
type
STV-H15 S2-F/CO
STV-H15 S2-FSF/CO
STV-H15 S4-F/CO
STV-H15 S4-FSF/CO
STV-H15 S4-FLS/CO
STV-H15 S4-FSR/CO
1
Part no.
HZZ 00115
HZZ 00116
HZZ 00105
HZZ 00110
HZZ 00109
HZZ 00108
Description of terminals
coding
11 Faston straight 6.3
×
0.8 mm, set of 2 solder jacks
1
11 Faston straight 6.3
×
0.8 mm, set of 2 screw jacks
1
7 Faston straight 6.3
×
0.8 mm, set of 4 solder jacks
1
7 Faston straight 6.3
×
0.8 mm, set of 4 screw jacks
1
7 screw terminals, 90°, 2.5 mm
2
, set of 4 solder jacks
1
7 screw terminals, 90°, 2.5 mm
2
, set of 4 screw jacks
1
Integrated
yes
yes
yes
yes
yes
yes
Spare set of high current jacks are available on request
Delivery content:
H15 S2 (S4) moulding, two (four) high current jacks and assembly instructions. Screw versions also
include four M4 screws with washers and heat shrink sleeves.
Mechanical Dimensions
All dimensions in mm, tolerances
±0.2
mm unless otherwise specified
95
90
12054
European
Projection
84.9
10.1
12.4
14.8
Fig. 10
STV-H15 S2-FSF/CO
Faston cable terminals and two high
current screw terminals (solder termi-
nals see H15 S4)
30.3
13
Edition 1/06.2002
4/1
Electrical
95
90
Accessory Products
Mating Connectors
12048
Fig. 11
H15 S4 frontal view,
relating to figures below
12.4
12040
84.9
14.8
3
10.1
14.8
Fig. 12
STV-H15 S4-FLS/CO,
screw terminals and four high current
soldering terminals
STV-H15 S4-FSR/CO,
screw terminals and four high current
screw terminals (not shown)
Ø 3.5
40.5
30.6
84.9
3
12.4
12049
10.1
Fig. 13
STV-H15 S4-FSF/CO,
Faston cable terminals and four high
current screw terminals
STV-H15 S4-F/CO
Faston cable terminals and four high
current soldering terminals (not shown)
8
4
7.6
41.6
13
Technical Data
Table 4: Connector data
Type
Mechanical data
Number of poles
Mating cycles
Insertion/withdrawal forces max.
Electrical data
Clearance distance contact/ground
Creepage distance contact/contact
Test voltage V
rms
Operation voltage V AC
Operation current
per contact
Contact resistance
Isolation resistance at 100 V DC
Miscellaneous data
Operating temperature
Contact surface
Moulding material
Flammability
Approvals
–55...125°C
6
µm
Ag
PBTP/PC
UL 94V-0/UL 94 V-1
–55...125°C
6
µm
Ag
PBTP/PC
UL 94 V-0/UL 94 V-1
–55...125°C
6
µm
Ag
1.3
µm
Au
PBTP
UL 94 V-0
≥4.5
mm
≥8.0
mm
3100
500
≥4.5
mm
≥8.0
mm
3100
500
15 A
12 A
9A
≤8
mΩ
≥10
12
Ω
15 A
12 A
9A
≤8
mΩ
≥10
12
Ω
≥4.5
mm
≥8.0
mm
3100
500
40 A
35 A
25 A
≤1
mΩ
11
500
80 N
15
500
90 N
11/ 7
500
90 N
2/4
500
10/1.6 N
H11
H15
H15 S2/H15 S4
Standard
High current
T
A
20°C
T
A
70°C
T
A
95°C
20 A
17 A
14 A
≤8
mΩ
≥10
12
Ω
Edition 1/06.2002
30.3
5/1
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