WIRE-TO-BOARD CONNECTORS
PV
®
WIRE-TO-BOARD CONNECTOR SYSTEM
Unique Design Provides High Reliability, High Durability and High Retention
DESCRIPTION
The innovative PV crimp-to-wire system connects
discrete wire to printed circuit boards. High-reliability,
dual-metal receptacle contacts are designed to plug
to industry-standard 0.025” (0.635mm) square posts.
The receptacle contacts can be installed in insulating
MINI-LATCH
™
connector housings or used discretely.
Contacts are spaced on 0.100" (2.54mm) pitch in single
or double-row housing configurations.
Terminated receptacle contacts and housing assemblies
can be plugged to staked pins, BERGSTIK
®
unshrouded
headers, or shrouded PCB headers. The side walls of
the shrouded headers include an integral “friction gripping”
feature that fits to the sides of the MINI-LATCH housing
and reduces the risk of disengagement. A side key on
the MINI-LATCH housing and a corresponding keyway
in the header side-wall provide polarization to prevent
mis-mating.
FEATURES & BENEFITS
Unique dual-metal PV receptacle contact maintains
contact pressure through 1000 mating cycles. A
beryllium copper spring provides high normal force
at the mating interface, while the brass contact body
produces a reliable, gas-tight crimp termination. The
choice of two different spring pressures allows the
user to customize insertion and withdrawal forces to
individual application requirements
Shrouded header side walls engage with the sides of
the MINI-LATCH housing to provide additional retention
MINI-LATCH housing firmly retains PV wire contacts
Available in single or double row configurations
Keyed MINI-LATCH housings and header keyways
provide polarization to prevent mis-mating
Two wall header design provides mechanical benefits
plus economy
Application tooling is supported by FCI
TARGET MARKETS / APPLICATIONS
Instrumentation and Medical
Industrial Equipment
Consumer and White Goods
Motor Vehicle
Data and Communications
PV
®
WIRE-TO-BOARD CONNECTOR SYSTEM
MINI-LATCH
™
RECEPTACLE HOUSINGS
SINGLE ROW, POLARIZED, 78211 SERIES
DOUBLE ROW, POLARIZED, 69176 SERIES
PART NUMBER CONSTRUCTION
PPPPP-0NNLF
PPPPP Housing Style
78211=Single Row, Polarized
69176=Double Row, Polarized
NN Number of Positions
Single Row: 03 to 15
Double Row: 04 to 30
PV
®
RECEPTACLE TERMINALS
Packaging / Plating
Wire Size
(AWG)
22, 24, 26 or
two 26 or two 28
28, 30, 32 or
two 30 or two 32
32, 34, 36
Application
Spring Force
High
Ultra High
High
Ultra High
High
Ultra High
Tin
47217-000
LF
47649-000
LF
47213-000
LF
47650-000
LF
75543-007
LF
75543-011
LF
Reel
15 µ" Gold
48245-000
LF
48248-000
LF
48246-000
LF
48249-000
LF
n/a
n/a
30 µ" Gold
48046-000
LF
48051-000
LF
48045-000
LF
48050-000
LF
75543-013
LF
75543-017
LF
Tin
47715-000
LF
47750-000
LF
47714-000
LF
47751-000
LF
75543-008
LF
75543-012
LF
Box (Loose Piece)
15 µ" Gold
30 µ" Gold
48254-000
LF
48257-000
LF
48255-000
LF
48258-000
LF
n/a
n/a
48234-000
LF
48236-000
LF
48237-000
LF
48239-000
LF
75543-014
LF
75543-018
LF
For detailed dimensions, connect to www.fciconnect.com/pv
SHROUDED PCB HEADERS
SINGLE ROW, VERTICAL, 69167 SERIES
SINGLE ROW, RIGHT ANGLE, 78208 SERIES
DOUBLE ROW, VERTICAL, 69168 SERIES
DOUBLE ROW, RIGHT ANGLE, 78207 SERIES
PART NUMBER CONSTRUCTION
PPPPP-0NNLF
PPPPP PCB Header Style and Orientation
69167=Single Row, Vertical
78208=Single Row, Right Angle
69168=Double Row, Vertical
78207=Double Row, Right Angle
NN Number of Positions
Single Row: 03 to 15
Double Row: 04 to 30
For detailed dimensions, connect to www.fciconnect.com/pv
PV
®
WIRE-TO-BOARD CONNECTOR SYSTEM
MATERIALS
Contact Material:
• PV wire terminals: Brass body and Beryllium Copper
spring
• PCB headers: Phosphor bronze
Contact Plating:
• PV wire terminals: Gold or lead-free pure tin over nickel
• PCB headers: Gold or GXT
™
(palladium-nickel with gold
flash) or lead-free pure tin over nickel
Housing Material:
• MINI-LATCH Housings: Modified Polyphenylene Oxide
UL 94-V0
• Shrouded PCB Headers: Glass filled Nylon UL 94-V0
All parts with “LF” suffix are RoHS compliant
APPLICATION TOOLING
PV-250A Semi-automatic Crimping Machine
• Easy to use
• Pneumatically operated
• Low cost
• Estimated 1000 crimps per hour
Machine Part Number
• 107416-101 (18-20AWG)
• 107416-102 (22-26AWG)
• 107416-103 (28-32AWG)
ELECTRICAL CHARACTERISTICS
Current Rating Single Circuit: 3.0 amps with 32 AWG
wire; Larger wires allow more; All applications require
de-rating
Withstanding Voltage: 1000 V RMS
Insulation Resistance, Wire Connector: >10000
Megohms
Insulation Resistance, PCB Header: >5000 Megohms
Contact Resistance (LLCR), Wire Connector:
<2 milliohms
OL-740 Semi-automatic Two-Ton Bench Press
• Uses quick-changing, adjustable crimping applicators
for different terminals and wire sizes
• Most rugged construction
• Easy to use
• Electrically operated
• Estimated 2400 crimps per hour
Machine Part Number
• 133911-102
(does not include applicator)
Applicator Tooling Part Numbers
• 133867-104 (18-20AWG)
• 133867-105 (22-26AWG)
• 133867-106 (28-32AWG)
MECHANICAL CHARACTERISTICS
Mating Force (individual contact maximum)
• High force spring: 450 grams
• Ultra-high force spring: 1100 grams
Un-mating Force (individual contact minimum)
• High force spring: 75 grams
• Ultra-high force spring: 175 grams
PV contact retention in MINI-LATCH Housing: 4 lbs per
contact
Durability: 1000 cycles
Temperature: -40C to +105 C
Ratcheting Hand Crimping Tool
Part Number
• HT-0073 (for 18-20 AWG Wire)
• HT-0095 (for 22-32 AWG Wire)
• HT-0112 (for 32-36 AWG Wire)
UR E66906
CSA LR46923
TECHNICAL DOCUMENTS
Product Specification:
BUS-12-067 (PV and MINI-LATCH Wire connectors)
BUS-12-075 (Shrouded PCB Headers)
Application drawings: TA-75, TA-146, TA-531
For detailed dimensions, connect to www.fciconnect.com/pv
FCI - Americas : 1 (800) 237 2374 - Europe : 33 1 39 49 21 83 - Asia/Pacific : 65 6549 6666
www.fciconnect.com
950531-005
CDC-PVWTB-09/06-E
APPROVALS AND CERTIFICATIONS
PV Contact Removal Tool
Part Number
• HT-0080
Printed on recyclable paper
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