LAST 6 DIGITS OF P/N
PART CHANGE LEVEL (PCL),
MFG. DAILY DATE CODE
ASSY MACHINE NO.
LETTERING MUST BE LEGIBLE
OPTIONAL
&
&
G
( 1.00 )
XX-YDDDD
XXXXXXX
( 0.90 )
TYPE A
TYPE B
TYPE C
( 2.00 )
PARTIAL SIDE VIEW
G
DETAIL
TERM, LOCK, FINGER
SCALE
5X
TYPE D
TYPE E
TYPE F
TYPE G
Z
( 0.85 )
SECTION
POLARIZATION OPTIONS
FULL SIZE
(
4.54
)
4.38
E-E
)
C
( 8.00
+0.25
)
-0.30
SECTION
SCALE
G-G
5X
C
(
0.20
H B C )
( 29.90
32.40
CHK AT
-H-
(
2
WEDGE-MALE
PRE-ASSEMBLED POSITION
FCI 54201020
(CHRYSLER 04687744)
H
WEDGE REMOVAL POST
5
0.30
H B C )
( 5.00
#
0.25 )
PARTIAL
SECTION
1
F-F
INSULATOR-MALE
FCI D02004-CUST
(CHRYSLER 04687691)
( 5.25 )
D
E
E
B
SEE DETAIL
Z
53.0
#
1.2
A
TERMINAL-MALE
FCI C15005-CUST
(CHRYSLER 04707229)
( 6.40 )
( 16.50
11.9
11.1
)
( 29.1 )
F
F
RETAINER
FCI P/N 54201021
(CHRYSLER 04687890)
4
38
END-SEAL
FCI P/N 54201052
(CHRYSLER 04687889)
( 10.80 )
2
WEDGE-MALE
PRE-ASSEMBLY POSITION-
FCI 54201020
(CHRYSLER 04687744)
(R 4.85
+0.10
)
-0.20
D
INSULATOR VIEWS
FOR REFERENCE ONLY
B
11.9
11.1
53.0
#
1.2
1
INSULATOR-MALE
FCI D02004-CUST
(CHRYSLER
04687891)
CAVITY DETAIL VIEW
SECTION
D-D
C
SECTION
C-C
WITHOUT HOLES
SEE P/N CHART
3A END-SEAL SEE CHART
FCI P/N 54201050
(CHRYSLER 04687889)
WEDGE REMOVAL POST
RETAINER
FCI P/N 54201021
(CHRYSLER 04587890)
4
CIRCUIT NUMBERS 1 TO 5
6 TO 10 ON OPPOSITE
SIDE
2
50.70
#
0.25
A
SEE NOTE
1
52772-A1
WEDGE-MALE
PRE-ASSEMBLY POSITION
SECTION
A-A
SEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
INSULATOR
MALE
1
5
[CIRCUIT NOS. FOR REF.
SHOWN ON SIDES OF PART]
4.45
#
0.10
(TERMINAL-MALE
FCI C15005-CUST
CHRYSLER 04707229)
5
(2X 45 )
$
6
10
( 21.00
)
B
SECTION
B-B
UNSEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
MATING PART NUMBERS CHART
SEALED
G
LT BROWN
SEALED
SEALED
SEALED
UNSEALED
F
AQUA
UNSEALED
SEALED
SEALED
UNSEALED
E
DK GRN
UNSEALED
SEALED
SEALED
UNSEALED
D
ORANGE
UNSEALED
SEALED
SEALED
SEALED
DK GREY
SEALED
SEALED
SEALED
C
UNSEALED
UNSEALED
LT GRN
SEALED
SEALED
SEALED
SEALED
UNSEALED
UNSEALED
B
LT GREY
SEALED
SEALED
SEALED
UNSEALED
UNSEALED
SEALED
A
BLACK
SEALED
SEALED
SEALED
SEALED
SEALED
54201042
54201042
N/A
04868047AA
N/A
N/A
54201043N
54201043
*54201063
*54201065N
54201005N
54201005
54201015N
54201015
54201003N
54201003
54201013N
54201013
54201004N
54201004
54201014N
54201014
54201011N
54201011
*54201023N
*54201023
N/A
7222-1009-60
N/A
N/A
54201002N
54201002
54201012N
54201012
*54201062
*54201064N
N/A
N/A
N/A
7282-4605-40
N/A
N/A
N/A
7222-7406-30
7222-7406-30
7222-7406-30
N/A
7222-7406-30
54201001N
54201001
54201010N
54201010
54201010
54201000N
54201000
54201009
*54201022N
*54201054
*54201054
54201056N
54201051N
YNA
FCI
N/A
04868049AA
N/A
N/A
N/A
04687905
N/A
04687899
N/A
04687904
N/A
04687898
N/A
04687903
N/A
04687897
N/A
04801117
N/A
04801112
N/A
04687902
N/A
04687896
N/A
N/A
N/A
04687901
N/A
04687895
04687895
N/A
04687900
04687894
04707443
04759589AA
04759589AA
N/A
04707404
(CHRYSLER)
N/A
N/A
N/A
N/A
N/A
7283-4809-90
N/A
7283-4806-90
N/A
7283-4808-60
N/A
7283-4805-60
7222-1009-60
7222-7406-30
YNA P/N'S
N/A
7283-4807-50
N/A
7283-4804-50
N/A
04868047AA
56045040AA
04868464AA
04687909
04687910
04687911
04687906
04687907
04687908
04688875
7229-2829-40
N/A
7223-1609-40
N/A
7223-1109-60
FCI P/N'S
54201006
54201007
54201008
54201016
54201017
54201018
54201024
54201042
54201058
N/A
7283-4803-60
N/A
N/A
N/A
7283-4802-40
N/A
7283-4605-40
7283-4605-40
N/A
7283-4606-30
7223-1605-30
7283-4801-30
7283-4901-30
7283-4901-30
7283-4608-30
N/A
YNA
3
M
3
M
3
M
1
3
M
1
3
M
1
3
M
1
3
M
1
3
M
1
3
M
1
3
N
04687750
54201021
RETAINER;
PA66GF BLK
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3A
3B
04687744
04687963
N/A
54201020
54201050
54201052
WEDGE (TPA); PA66GF; RED
END SEAL: SILICONE; DK BLUE
END SEAL NO HOLES: SILICONE; BRT YLO
1
1
1
1
1
1
1
1
1
1
04687754
04687969
04687970
04868046AA
54201034
54201035
54201036
54201040
INSULATOR INDEX A; PA66GF; BLK
INSULATOR INDEX B; PA66GF; LT GRY
INSULATOR INDEX C; PA66GF; DK GRY
INSULATOR INDEX D; PA66GF; NATURAL
54201059
CHRYSLER P/N'S
7222-4605-40
ASSEMBLY PART NUMBERS CHART
UNSEALED
SEALED
NOTES:
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1
SPC DATA REQUIRED
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
PRODUCTION
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
ALL THE SEALED CONNECTOR APPLICATIONS MUST BE USED WITH
CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK 20, 18,
16, 14,
& 12 GAGE WIRES ONLY UNLESS OTHERWISE SPECIFIED
(WIRE INSULATIONS
1.70 MIN TO
3.35 MAX)
ISO THINWALL EQUIVALENTS PERMISSIBLE
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE
INSULATION 22 GAGE THRU 10 GAGE (EXCEPT AS NOTED)
PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION
COMBINATION IS SHOWN ON THE MALE TERMINAL DRAWING
ISO THINWALL EQUIVALENTS PERMISSIBLE
MAX. INSULATION CRIMP WIDTH = 4.50
MAX. INSULATION CRIMP HEIGHT= 4.50
MAX. INSULATION DIA. = 4.09 (10 GA THIN WALL)
USE WITH FOLLOWING APPLICABLE COMPONENTS AS NEEDED:
CAVITY PLUG FCI P/N 54200005, (CHRYSLER P/N 56038308)
DOUBLE X-MAS TREE CLIP CHRYSLER P/N 04707091
SINGLE X-MAS TREE CLIP CHRYSLER P/N 04625797
DOUBLE X-MAS TREE CLIP WITH FORWARD STOP FCI P/N 54200010
2.80MM APEX MALE TERM C15005-CUST SYM. ABOUT CENTERLINE
FOR 180
$ORIENTATION
DIRECT CONNECT INTERFACE PER FCI G36010 (CHRYSLER 04707028)
TEST METHOD PER CHRYSLER PERFORMANCE SPEC# PF-9600, CONNECTOR ENGAGE
DISENGAGE WITH LATCH DEPRESSED FORCE NOT TO EXCEED 120N.
FOR THIS SYSTEM
WEDGE SEATING FORCES - 100 N. MAX
X-MAS TREE CLIP INSERTION FORCES - 75 N. MAX
REQUIRED
REQUIRED
CHRYSLER P/N'S
FCI P/N
PART NAME; MATERIAL; COLOR
SUPPLIER, MOLD
& CAVITY I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
&
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
54201008
54201008
54201018
54201018
N/A
04687911
N/A
04687908
N/A
N/A
N/A
N/A
N/A
N/A
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
54201007
54201007
54201017
54201017
54201024
54201006
54201006
54201016
54201016
54201016
54201058
54201016
N/A
04687910
N/A
04687907
04688875
N/A
04687909
04687906
04687906
04687906
56045040AA
04687906
N/A
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER FCI
SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
& ANNUAL PV
REQUIREMENTS OF QS-9000 SECTION 2
& SAE/USCAR-2 REV 5
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
- USE INDEX A, BLACK SEALED AND UNSEALED FOR ALL AFFECTED
INSULATOR CAVITIES
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
MUST CONFORM TO THE FOLLOWING CHRYSLER /YNA STANDARDS:
PF-9600 PERFORMANCE (CHRYSLER) EXCEPT AS NOTED ABOVE
PS-7300 QUALITY ASSURANCE (CHRYSLER)
MS-9502 SEAL APPL. 150° C
MS-8288 SEDL APPL. 125° C
PS-9227 DATA EXCHANGE (CHRYSLER),(G009-7 YNA)
PS-10052 INFORMATION SECURITY (CHRYSLER)
THIS DRAWING (H59015) REPLACES CHRYSLER DRAWING
04687873 LEVEL "N"
CHRYSLER DRAWING NUMBER IS FOR REFERENCE ONLY (NOT AVAILABLE)
2001-09-26
I.PELIONE
Sucha SIAN
Frank HOLUB
Jeff CAMPBELL
2012/05/30
2012/05/30
2012/05/30
12-00659 ALL
REVISED & REDRAWN IN PDS, SEE REV Q1 FOR PREVIOUS CHANGES NOTES AND
ASSEMBLY P/N CHARTS UPDATED
CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV 5
PART CHANGE LEVEL (PCL)
DIRECT CONNECT APPLICATION
FCI
(CHRYSLER)
CHRYSLER APPLICATION
MALE ASSEMBLY PART NUMBERS
APEX 2.8
-
-
SEE NOTES
-
SEE NOTES
A038
1 PLACE DIM # 0.25
2 PLACE DIM # 0.10
ANGULAR DIM # 2 $
INDEX
TYPE
COLOR
SEALED/
UNSEALED
H59005
-
-
A0
MATING ASSEMBLY PART NUMBER
FOR REFERENCE ONLY
* INDICATED P/N'S ARE WITHOUT
END SEAL
& RETAINER
CHART - ASSEMBLY
10 - WAY MALE
APEX 2.8 CONNECTOR SYSTEM
USA-WT204
-
H59015
SERIAL RELEASED
See Table
R
-
1
1
FCI - FRAMATOME CONNECTORS INTERNATIONAL
YNA - YAZAKI NORTH AMERICA
FCI SUPPLIER CODE: 52772 OR 52772H
H59015
-
2:1
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