Product
Specification
108-93028
11/NOV/2009 Rev C
AMP-TWIST 6
A
S SL JACK
1.
SCOPE
1.1 Content
This specification covers performance, tests and quality requirements for AMP NETCONNECT*,
AMP-TWIST* 6
A
S SL JACK
used to provide an universal connection interface between premise wiring of an
office and the user’s network of communications equipment (for data and voice networking systems).
These assemblies are designed for installation into various outlet plates, surface mount boxes, panels and
other similar type fittings. Jacks incorporate IDC terminal for terminating both shielded and unshielded twisted
pair communications cable. Jacks will accommodate:
Solid
conductor cable
range (AWG)
22-24
1.2 Qualification
When tests are performed on subject product line, procedures specified in Figure 1 shall be used. All
inspections shall be performed using applicable inspection plan and product drawing.
Stranded
conductor cable
range (AWG)
24
Max.
conductor
insulation
diameter
1.60 mm
Cable diameter
range
5.0- 9.0 mm
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless otherwise
specified, the latest edition of the document applies. In the event of conflict between the requirements of this
specification and the product drawing, the product drawing shall take precedence. In the event of conflict
between the requirements of this specification and the referenced documents, this specification shall take
precedence.
2.1 Tyco Electronics Documents.
Document
Product Spec.
Instruction sheet
Application spec.
Customer drawing (Straight cable exit
with and w/o dust cover)
Qualification Test report
AMP-TWIST 6
A
S SL Jack
108-93028
411-93016
114-93016
C-1711592, C-1711716
501-93025
Other applicable documents:
•
•
109-197:
230-702:
Tyco Electronics AMP Test Specification vs. EIA and IEC Test Methods.
Supplier requirements for elimination of hazardous substances.
©2009 Tyco Electronics AMP España, S.A.,
Barcelona (Spain)
All International Rights Reserved
* Trademark
| Indicates change
* AMP, AMP NETCONNECT, Tyco Electronics, TE Logo and AMP-TWIST are trade
marks of Tyco Electronics
1 of 10
LOC IK
108-93028
2.2
Industrial Standards
Standard
ISO/IEC 11801. Ed. 2.1 Amd. 2 April 2009
ANSI/TIA-568-B.2-10. April 2008
DIN IEC 60512 (all parts)
Title description
Information Technology - Generic Cabling for Customer
Premises.
Transmission Performance Specifications for 4-Pair 100 Ohm
Augmented Category 6 Cabling.
Basic testing procedures and measuring methods for
electromechanical components for electronic equipment. Test
Specifications as indicated in Fig. 1
Basic environmental testing procedures. Test Spec. as
indicated in Fig.1.
Detail Specification for 8-way, shielded free and fixed
connectors with common mating features, with assessed quality
Detail Specification for 8-way, shielded free and fixed
connectors, for data transmissions with frequencies up to 250
MHz.
Connectors for Electrical Equipment. Part 7-51: Detail
specification for 8-way, shielded free and fixed connectors, for
data transmissions with frequencies up to 500 MHz.
Electrical Connector/Socket test Procedures Including
Environmental Classifications.
Specification for test methods- Part 1-14- Electrical test
methods- Coupling attenuation or screening attenuation of
connecting hardware.
DIN IEC 60068
ISO / IEC 60603-7-1 First Edition. 2002-01
IEC 60603-7-5. First Edition 2007-03
IEC 60603-7-51. Ed. 1.0
EIA-364
CENELEC EN 50289-1-14
2.3
•
•
•
•
•
Other documents:
P2060a-09-D (May 2009):
GHMT External Lab. Certification according to Cat. 6
A
Connecting Hardware
performance.
R040905 (Feb. 2009):
Durability under current load.
PR026-01 (July 2008).
Qualification test for Cat. 6
A
for vertical series (Temp. rise vs current, thermal shock,
temp./humidity test, RJ 11 compatibility, rotational and vibration test).
CTL2965-002A (August 2001):
Low level resistance and IDC durability (AWG 24/Stranded).
1990309 ACL (March 1999):
Tool-less modular Jack PN 1116604-9: Qualification test report according to
Design Objectives 108-1916 and AWG 23, 24/Solid cable.
3.
3.1
REQUIREMENTS
Design and Construction
Product shall be of design, construction and physical dimensions specified on applicable product/customer
drawing.
Rev. C
2 of 10
INGF-070
108-93028
3.2
Materials
Materials used in the construction of this product shall be as specified on applicable product/customer
drawing.
3.3
Wire range
A.
B.
C.
D.
E.
3.4
Conductor range (Ø mm):
Solid conductor range:
Stranded conductor range:
Insulation range (Ø mm):
Cable diameter range (Ø mm):
0.51 - 0.65
24 - 22 AWG
24
AWG
0.8 - 1.60
5.0 - 9.0
Ratings
A. Voltage:
B. Current:
C. Temperature:
150 Vac max.
Signal application only (0.75 A)
-40ºC to +85º C
3.5
Tooling
Connector has to be terminated with SL Series Jack tool PN 1725150-3 (tool kit).
For terminating AMP-TWIST 6
A
S SL JACK, spacer PN 1711707-1 must be used together with SL Series
Jack tool. Refer to related Instruction sheet.
3.6
Performance and Test Description
Product is designed to meet electrical, mechanical and environmental performance requirements specified in
Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions.
3.7.
Test Requirements and Procedures Summary
All figures related with test procedures are included in Annex A of this document.
Test Description
Examination of product
Requirement
Procedure
There shall be no defects that would Visual, dimensional and functional per
impair
normal
operation.
The applicable quality inspection plan
dimensions shall comply with those
specified in the detail specification.
ELECTRICAL
(See note)
Input to output d.c Signal Contact ISO/IEC 11801. 2 Ed.
Resistance
200 m maximum initial and final.
st
nd
IEC 60512-2, Test 2a.
Mated connectors.
See figure 4.
IEC 60512-2, Test 2a.
Mated connectors.
See figure 4.
IEC 60512-2, Test 2a.
Mated connectors.
Input to output d.c Shield Contact IEC 60603-7-5. 1 Ed.
Resistance
100 m maximum initial and final.
st
Contact
Resistance
between IEC 60603-7-5. 1 Ed.
separable fixed and free connectors Signal contacts: 20m maximum
Shield contacts: 20m maximum
∆R
= 20 m
Rev. C
3 of 10
INGF-070
108-93028
nd
Input
to
Unbalance
output
Resistance ISO/IEC 11801. 2 Ed.
50 m maximum
ISO/IEC 11801. 2 Ed.
0.75 A
nd
ISO/IEC 11801. 2 Ed.
500 M mimimum
ISO/IEC 11801. 2 Ed.
1 minute hold with no breakdown or
flashover.
Contact to contact: 1000 V d.c or ac
peak.
All contacts to Shield: 1500 V d.c or ac
peak.
ITU-T K.20.
Mated connectors Table 2a/2b, Basic
Test level.
Tests 2.1.1a, 2.1.1b, 2.1.3, 2.2.1a and
2.3.1a
Contact disturbance.
All
signal
contacts
screen/specimens.
10
µs
maximum.
nd
nd
IEC 60512-2-1 Test 2a.
Mated connectors.
IEC 60512-3, Test 5b
See Figure 5.
IEC 60512-2, Test 3a, Method A,
100 V +/- 15 V d.c . Mated
connectors.
IEC 60512-2, test 4a
Mated connectors.
Current carrying capacity
Insulation resistance
Voltage proof
Surge Test
Gauging continuity
Test 2.1 and 2.2:
Acceptance criteria A per ITU-T K.44,
Clause 9.
Test 2.3 :
Acceptance criteria B per ITU-T K.44,
Clause 9.
IEC 60603-7-5. Annex A.
and
TRANSMISSION
(See Note)
Cat. 6
A
Limit
(Connecting Hardware)
NEXT (Near end Crosstalk) Loss
(Conn Hdw conf. )
Insertion loss
(Conn Hdw conf.)
Return loss
(Conn Hdw conf.)
FEXT (Far end Crosstalk) Loss
(Conn Hdw conf.)
TCL (Transverse conversion loss)
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
IEC 60603-7-51. Ed. 1.0
TIA-568-B.2-10
IEC 60512-25-1 and -27-100
IEC 60603-7-51. Ed. 1.0
TIA-568-B.2-10
IEC 60512-25-2 and -27-100
IEC 60603-7-51. Ed. 1.0
TIA-568-B.2-10
IEC 60512-25-5 and -27-100
IEC 60603-7-51. Ed. 1.0
TIA-568-B.2-10
IEC 60512-25-1 and -27-100
IEC 60603-7-51. Ed. 1.0
TIA-568-B.2-10
IEC 60512-27-100
IEC 60603-7-51. Ed. 1.0
TIA-568-B.2-10
IEC 60512-27-100
IEC 60512-27-100
CENELEC 50289-1-14
IEC 60603-7-51. Ed. 1.0
TIA-568-B.2-10
IEC 60512-25-9
TCTL (Transverse conversion
transfer loss)
Transfer Impedance
(Conn Hdw conf.)
Coupling Attenuation
(Conn Hdw conf.)
PS ANEXT (Power Sum Alien Near
end Crosstalk)
(Conn Hdw conf.)
Rev. C
4 of 10
INGF-070
108-93028
PS AFEXT (Power Sum Alien Far
end Crosstalk)
(Conn Hdw conf.)
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
IEC 60603-7-51. Ed. 1.0
TIA-568-B.2-10
Class E
A
Limit
NEXT (Near end Crosstalk) Loss
(Link conf.)
PS NEXT (Power Sum Near end
Crosstalk) Loss.
(Link conf.)
Insertion Loss
(Link conf.)
Return Loss
(Link conf.)
FEXT (Far end Crosstalk) Loss
(Link conf.)
PS FEXT (Power Sum Far end
Crosstalk) Lost
(Link conf.).
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
ISO 11801. Ed. 2.1 Amd. 2 (f.f.s)
TIA-568-B.2-10
Cat. 6
A
Limit
IEC 61935-1
IEC 61935-1
IEC 61935-1
IEC 61935-1
IEC 61935-1
IEC 61935-1
MECHANICAL
Vibration,
No discontinuities > 10 microseconds.
Jack-plug interface and IDC-wire
interface
Shall remain mated and show no
evidence of physical damage.
IEC 60512-6-4.
Subject mated plug and terminate
jack to:
•
Frequency range: 10 to 500 Hz.
•
Displacement
amplitude
IEC 60603-7-5 (point 7.3, for locking
(peak/peak): 0.70 mm.
procedure and sample preparation:
•
Acceleration: 5g (50 m/s2).
Cable length > 20.3 mm.).
•
Sweep cycles per direction shall
be 10 in each direction of axis
See note.
which are mutually perpendicular
planes.
Durability,
See note.
IEC 60512-9-1.
Jack-plug interface
Mate and un-mate plug and jack
interface
with
locking
device
inoperative. Speed 10 mm/s. Rest 1
second (when mated and when
unmated). 750 cycles.
Plug insertion force,
30 Nw maximum, (shielded)
IEC 60512-1, Test 13b.
Jack-plug interface
Measure force required to mate plug
and jack with latch depressed at a
maximum rate of 25 mm/min.
Plug withdrawal force,
30 Nw maximum, (shielded)
IEC 60512-1, Test 13b.
Jack-plug interface
Measure force required to unmate
plug and jack with latch depressed at
a maximum rate of 25 mm/min.
Plug retention in jack,
Plug shall not dislodge from jack, and IEC 60512-8, test 15f.
Jack-plug interface (Effectiveness of shall maintain electrical continuity.
Mated connectors.
connector coupling device)
All types: 50 N for 60 seconds ± 5
seconds. Rate of load application:
44.5 N/s Maximum.
Rev. C
5 of 10
INGF-070
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