T2 Terminator “Micro-Fit 3.0™” Crimp Terminals
T2 Terminator Tooling
Specification Sheet
Part No. 63850-8000
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements
SCOPE
Terminal
Series No.
43030-0004
43030-0005
43030-0006
43031-0004
43031-0005
43031-0006
Wire Size
AWG
mm²
26-30 0.12-0.05
26-30 0.12-0.05
26-30 0.12-0.05
26-30 0.12-0.05
26-30 0.12-0.05
26-30 0.12-0.05
Insulation Diameter
mm
In.
1.12-1.27 .044-.050
1.12-1.27 .044-.050
1.12-1.27 .044-.050
1.12-1.27 .044-.050
1.12-1.27 .044-.050
1.12-1.27 .044-.050
Strip Length
mm
In.
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
2.54-2.92 .100-.115
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
ROLLING
TWISTING
BEND
DOWN
CUT-OFF TAB
CONDUCTOR
CRIMP
COND.CRIMP
HEIGHT
BEND UP
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. 63850-8000
Revision: B
Release Date: 02-24-05
Revision Date: 02-24-05
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator “Micro-Fit 3.0™” Crimp Terminals
CRIMP SPECIFICATION
Terminal
Series No.
43030-0004
43030-0005
43030-0006
43031-0004
43031-0005
43031-0006
Bell mouth
mm
In.
0.05-0.40 .002-.016
0.05-0.40 .002-.016
0.05-0.40 .002-.016
0.05-0.40 .002-.016
0.05-0.40 .002-.016
0.05-0.40 .002-.016
Cut-off Tab Max.
mm
In.
0.15
.006
0.15
.006
0.15
.006
0.15
.006
0.15
.006
0.15
.006
Conductor Brush
mm
In.
0.20-0.80 .008-.031
0.20-0.80 .008-.031
0.20-0.80 .008-.031
0.20-0.80 .008-.031
0.20-0.80 .008-.031
0.20-0.80 .008-.031
Terminal
Series No.
43030-0004
43030-0005
43030-0006
43031-0004
43031-0005
43031-0006
Bend up Bend down
Degree
3
3
3
3
3
3
3
3
3
3
3
3
Twist
Degree
4
4
4
4
4
4
Roll
8
8
8
8
8
8
Punch Width mm (Ref)
Conductor
Insulation
mm
In
mm
In
1.10 .043 1.60 .063
1.10 .043 1.60 .063
1.10 .043 1.60 .063
1.10 .043 1.60 .063
1.10 .043 1.60 .063
1.10 .043 1.60 .063
Seam
Seam shall not be open and
no wire allowed out of the
crimping area
After crimping, the conductor profile should measure the following.
Wire Size
Crimp Height
Pull Force Min.
Terminal
2
Series No. AWG mm
mm
In.
N
Lb.
43030-0004 26 0.12 0.74-0.79 .029-.031 13.4
3.0
43030-0004 28 0.08 0.71-0.76 .028-.030
8.9
2.0
43030-0004 30 0.05 0.69-0.74 .027-.029
6.7
1.5
43030-0005
43030-0005
43030-0005
43030-0006
43030-0006
43030-0006
26
28
30
26
28
30
0.12 0.74-0.79 .029-.031
0.08 0.71-0.76 .028-.030
0.05 0.69-0.74 .027-.029
0.12 0.74-0.79 .029-.031
0.08 0.71-0.76 .028-.030
0.05 0.69-0.74 .027-.029
13.4
8.9
6.7
13.4
8.9
6.7
3.0
2.0
1.5
3.0
2.0
1.5
Wire Size
Crimp Height
Pull Force Min.
2
AWG mm
mm
In.
N
Lb.
43031-0004 26 0.12 0.74-0.79 .029-.031 13.4
3.0
43031-0004 28 0.08 0.71-0.76 .028-.030
8.9
2.0
43031-0004 30 0.05 0.69-0.74 .027-.029
6.7
1.5
43031-0005
43031-0005
43031-0005
43031-0006
43031-0006
43031-0006
26
28
30
26
28
30
0.12 0.74-0.79 .029-.03)
0.08 0.71-0.76 .028-.030
0.05 0.69-0.74 .027-.029
0.12 0.74-0.79 .029-.031
0.08 0.71-0.76 .028-.030
0.05 0.69-0.74 .027-.029
13.4
8.9
6.7
13.4
8.9
6.7
3.0
2.0
1.5
3.0
2.0
1.5
Terminal
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. 63850-8000
Revision: B
Release Date: 02-24-05
Revision Date: 02-24-05
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for “Micro-Fit 3.0™” Crimp Terminals
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Order No
63850-8000
63444-1116
63445-1122
63446-1610
63445-1613
63443-0002
63443-0012
11-24-1067
11-40-4039
63443-0021
63443-6003
11-18-4083
63443-2409
63443-4005
63443-0009
63800-8500
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
63850-8070
Engineering No.
63850-8000
63444-1116
63445-1122
63446-1610
63445-1613
63443-0002
63443-0012
4996-4
8302-5
63443-0021
63443-6003
60707-8
63443-2409
63443-4005
63443-0009
63800-8500
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
63850-8070
Description
T2 Terminator (Fig. 1)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Cut-off Plunger Spring
Front Plunger Striker
Lower Tooling Key
Rear Cover
Front Cover
Anvil Mount
Wire Stop
Scrape Chute
T2 Terminator
M3 by 6Lg. SHCS
M4 by 6Lg. SHCS
M4 by 10Lg. BHCS
M4 by 20Lg. SHCS
M4 by 50Lg. SHCS
M4 by 16Lg. SHCS
3MM by 6Lg. Roll Pin
#10-32 by 3/8”Lg. BHCS
Tool Kit (All Y Items)
Quantity
REF
1Y
1Y
1Y
1Y
1Y
1Y
1
1
1
1
1
1
1
1
1
2**
1**
2**
1**
1**
1**
1**
1**
1
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Doc No. 63850-8000
Revision: B
Release Date: 02-25-05
Revision Date: 02-25-05
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for “Micro-Fit 3.0™” Crimp Terminals
Assembly Drawing
(2) 16
18
(2)
1
3
8
23
11
10
5
15
21
13
12
7
6
19
22
4
2
9
20
14
17
Figure 1
Doc No. 63850-8000
Revision: B
Release Date: 02-25-05
Revision Date: 02-25-05
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for “Micro-Fit 3.0™” Crimp Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of
the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No. 63850-8000
Revision: B
Release Date: 02-25-05
Revision Date: 02-25-05
UNCONTROLLED COPY
Page 5 of 6