Mini-Mac Applicator for .093” Diameter Socket without Insulation
Mini-Mac Applicator
Specification Sheet
Order No. 63894-4000
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: .093” Diameter Socket without Insulation Crimp, 16-20 AWG.
Terminal Series No.
42464
Terminal Order No
02-09-1651
Wire Size
AWG
16-20
mm²
1.31-0.51
Insulation Diameter
Maximum
mm
In.
2.79
.110
Strip Length
mm
3.96-5.33
In.
.156-.218
DEFINITION OF TERMS
BEND UP
BELL
MOUTH
SEAM
ROLLING
BRUSH
CONDUCTOR
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638944000
Revision: A
Release Date: 07-25-07
Revision Date: 07-25-07
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for .093” Diameter Socket without Insulation
CRIMP SPECIFICATIONS
Bell mouth
mm In.
Cut-off Tab Maximum
mm
In.
0.13
.005
Conductor Brush
mm
In.
Terminal Series No.
42464
Bend up Bend down
Terminal Series No.
42464
Degree
Twist
Roll
Degree
Punch Width (Ref)
Conductor
mm
In
1.94
.076
Seam
Seam shall not be open and
no wire allowed out of the
crimping area
NOTE:
Some of the specifications in these charts above are intentionally left blank due to the fact that
the information does not currently exist.
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
16
18
20
mm
2
1.31
0.82
0.51
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
1.17-1.22 .046-.048
1.94
.076
1.12-1.17 .044-.046
1.94
.076
1.04-1.09 .041-.043
1.94
.076
Pull Force
Minimum
N
Lb.
133.4 30
111.2 25
66.7 15
42464
Doc No: ATS-638944000
Revision: A
Release Date: 07-25-07
Revision Date: 07-25-07
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for .093” Diameter Socket without Insulation
PARTS LIST
Mini-Mac Applicator 63894-4000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63894-4070
63894-4070
Tool Kit (All “Y” Items)
REF
1
11-18-5264
60831A106
Conductor Punch
1Y
2
11-18-5292
60831A107
Conductor Anvil
1Y
3
11-18-5263
60831A104
Front Cut-Off Plunger
1Y
4
11-18-5265
60831A110
Front Cut-off Plunger Retainer
1Y
Other Components (944050)
5
11-18-4083
60707-8
Feed Guide
1
6
11-18-4810
60800A106
Rear Block
1
7
11-18-4815
60800A111
Guide Plate
1
8
11-18-4818
60800A114
Anvil Mount
1
9
11-18-5006
60800D113
Spring Retainer
1
10
11-18-5007
60800D114
Compression Spring (Hold Down)
1
11
11-18-5008
60800D115
Hold Down Plunger
1
12
11-18-5012
60804A123
Wire Stop
1
13
11-18-5109
60804A128
Front Plunger Striker
1
14
11-18-5111
60804A140
Knockout Blade
1
15
11-18-5114
60804A130
Scrap Deflector
1
16
11-18-5116
60804A141
Compression Spring (Knock out)
1
17
11-18-5266
60831A115
Tooling Washer
1
18
11-18-5267
60831A124
Hold Down Block
1
19
11-24-1067
4996-4
Cut Off Plunger Spring
1
20
63803-5127
63803-5127
Conductor Bushing
1
Frame
21
63801-3201
63801-3201
Top
1
22
63801-3282
63801-3282
Base
1
23
63801-6550
63801-6550
Track
1
Hardware
24
N/A
N/A
M3 by 6 Long SHCS
1**
25
N/A
N/A
M3 by 8 Long SHCS
2**
26
N/A
N/A
M3 by 20 Long SHCS
2**
27
N/A
N/A
M4 by 6 Long SHCS
3**
28
N/A
N/A
M4 by 8 Long BHCS
2**
29
N/A
N/A
M4 by 10 Long BHCS
2**
30
N/A
N/A
M4 by 16 Long SHCS
2**
31
N/A
N/A
M5 by 14 Long SHCS
1**
32
N/A
N/A
M8 by 20 Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638944000
Revision: A
Release Date: 07-25-07
Revision Date: 07-25-07
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for .093” Diameter Socket without Insulation
Assembly Drawing
21
1
10
11
9
16
14
7
(2) 29
23
6
25
(2)
5
22
12
(2)
30
18
13
17
32
27
(2)
20
24 (2)
21
3
31
19
8
26
(2)
4
15
27
2
Figure 1
28 (2)
Doc No: ATS-638944000
Revision: A
Release Date: 07-25-07
Revision Date: 07-25-07
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for .093” Diameter Socket without Insulation
NOTES
1.
Molex recommends an extra perishable tooling kit be maintained at your facility.
2.
Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all
screws are tight.
3.
Slugs, terminals, dirt, and oil should be kept clear of work area.
4.
Wear safety glasses at all times.
5.
For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”).
Tooling damage could result at a lower setting
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638944000
Revision: A
Release Date: 07-25-07
Revision Date: 07-25-07
UNCONTROLLED COPY
Page 5 of 5
单片机
京公网安备 11010802033920号
Copyright © 2005-2026 EEWORLD.com.cn, Inc. All rights reserved
电子工程世界
