Fine Adjust Applicator for MX150
Receptacle Terminals
FineAdjust Applicator
Applicator Tooling Specification Sheet
Order No. 63900-1000
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX150 Receptacle Terminals 0.50 metric and 22 AWG.
Terminal
Series No.
Wire Size
Insulation Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
33001-3005 33001-3023
22
0.58 1.50-1.65 .059-.065 4.70-5.60 .185-.220
33001
33001-5003 33001-5023 Metric Only 0.50 1.40-1.60 .055-.063 4.70-5.60 .185-.220
22
0.58 1.50-1.65 .059-.065 4.70-5.60 .185-.220
33012
33012-3003 33012-3023
Metric Only 0.50 1.40-1.60 .055-.063 4.70-5.60 .185-.220
22
0.58 1.50-1.65 .059-.065 4.70-5.60 .185-.220
34750
34750-1003
Metric Only 0.50 1.40-1.60 .055-.063 4.70-5.60 .185-.220
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), M1L-135A1 (UTX), and M1L-126A1(metric-TXL)
Customers are required to complete validation testing if tooling purchased outside Molex Inc.
And/or wire specifications are different than above.
Terminal Order No.
BRUSH
WIRE BEND
DEFINITION OF TERMS
BEND UP
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
STRIP LENGTH
ROLLING
0.00
CUT-OFF
TAB
WIRE BEND
BELL MOUTH
TWISTING
BEND
DOWN
SEAM
THIS AREA
INSULATION
CRIMP
TERMINAL WIDTH
NOT TO EXCEED
2.65mm AFTER CRIMP
CRIMP
HEIGHT
CONDUCTOR
CRIMP
Doc No: ATS-639001000
Revision: D
Release Date: 06-18-07
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for MX150
Receptacle Terminals
CRIMP SPECIFICATION
Terminal Series No.
33001
33012
34750
Bell mouth
Cut-off Tab Maximum
Conductor Brush
mm
In.
mm
In.
mm
In.
0.30-0.70 .012-.028
0.50
.020
0.15-0.40 .006-.016
0.30-0.70 .012-.028
0.50
.020
0.15-0.40 .006-.016
0.30-0.70 .012-.028
0.50
.020
0.15-0.40 .006-.016
Wire brush must be flush or below top of Conductor Crimp.
Terminal Series No.
33001
33012
34750
Bend up Bend down
Degree
3
3
3
3
3
3
Twist Roll
Degree
3
3
3
3
3
3
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.56 .061 1.86 .073
1.56 .061 1.86 .073
1.56 .061 1.86 .073
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
33001
Conductor
Insulation
Pull Force
Crimp Height
Crimp Width
Crimp Height
Crimp Width (Ref.) Minimum
2
AWG mm
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
22
0.36 0.95-1.05 .037-.041 1.50-1.70 .059-.067 1.75-1.95 .069-.077 1.80-2.00 .071-.079 50 11.3
Metric
0.50 1.05-1.15 .041-.045 1.50-1.70 .059-.067 1.70-1.90 .067-.075 1.80-2.00 .071-.079 75 16.9
Only
22
0.36 0.95-1.05 .037-.041 1.50-1.70 .059-.067 1.75-1.95 .069-.077 1.80-2.00 .071-.079 50 11.3
Metric
0.50 1.05-1.15 .041-.045 1.50-1.70 .059-.067 1.70-1.90 .067-.075 1.80-2.00 .071-.079 75 16.9
Only
22
0.36 0.95-1.05 .037-.041 1.50-1.70 .059-.067 1.75-1.95 .069-.077 1.80-2.00 .071-.079 50 11.3
Metric
0.50 1.05-1.15 .041-.045 1.50-1.70 .059-.067 1.70-1.90 .067-.075 1.80-2.00 .071-.079 75 16.9
Only
Wire Size
33012
34750
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639001000
Revision: D
Release Date: 06-18-07
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for MX150
Receptacle Terminals
Adjusting the Wire Bend Angle (See Item11 in parts list and assembly drawing.)
Note:
If the Wire Bend is present after crimping use the following method to remove the bend. This tooling
may not be necessary for all wire gauges.
1. The screw is provided for wire straightening. See illustration page 1.
2. Loosen the (2) M3 x 5mm long setscrews; see Figure 1, before turning the screw.
3. Start by adjusting the screw so it just touches the insulation outside diameter of the
wire being crimped. If wire Bend Up exists, turn the screw a quarter turn clockwise
(CW) to lengthen it.
4. Continue to adjust the length of the screw until the wire appears to be straight after
crimping. If wire Bend Down exists, turn the screw a quarter turn counter clockwise
(CCW) to shorten it. Continue to adjust the length of the screw until the wire appears
to be straight after crimping.
5. Tighten the M3 x 5mm long setscrews, when finished adjusting the screw. Two M3 x
5mm long setscrews are provided; the top setscrew is to lock the screw after
adjustments. The M3 x 5mm long setscrew on the side of plunger striker is used
when making adjustments.
Adjusting the Wire Brush Length (See
Item13 in parts list and assembly drawing.)
1. If the wire brush is too long or extends above the top of the conductor crimp, adjust the Wire Stop, Item 13,
closer to the conductor punch.
2. If the wire brush is too short, adjust the Wire Stop further away from the conductor punch.
PLUNGER
STRIKER
M3 X 5mm LG.
SETSCREW (2)
SCREW
Figure 1
Doc No: ATS-639001000
Revision: D
Release Date: 06-18-07
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for MX150
Receptacle Terminals
PARTS LIST
FineAdjust Applicator 63900-1000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-1070
63900-1070
Tool Kit (All “Y” Items)
REF
1
63457-0057
63457-0057
Conductor Punch
1Y
2
63455-0079
63455-0079
Conductor Anvil
1Y
3
63454-0050
63454-0050
Insulation Punch
1Y
4
63456-0064
63456-0064
Insulation Anvil
1Y
5
63443-0037
63443-0037
Cut-Off Plunger
1Y
6
63443-0038
63443-0038
Front Plunger Retainer
1Y
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4094
60709A111
Feed Guide
1
9
63443-0009
63443-0009
Scrap Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0082
63443-0082
Front Plunger Striker
1
12
63443-0083
63443-0083
Striker Screw
1
13
63443-0090
63443-0090
Wire Stop
1
14
63443-0093
63443-0093
Shank
1
15
63443-1709
63443-1709
17.90mm Height Spacer
1
16
63443-2205
63443-2205
5.00mm Coarse Spacer
1
17
63443-2208
63443-2208
8.00mm Coarse Spacer
1
18
63443-2306
63443-2306
3.30mm Fine Spacer
1
19
63443-6115
63443-6115
Rear Cover
1
20
63443-7101
63443-7101
Terminal Hold Down
1
21
63700-0539
63700-0539
Cut-off Plunger Spring
1
22
63868-2008
63868-2008
Checking Aid
REF
Frame
23
63800-4901
63800-4901
Top
1
24
63801-3281
63801-3281
Base
1
25
63801-4650
63801-4650
Track
1
25
63459-0001
63459-0001
Terminal Track
1
Hardware
26
N/A
N/A
M3 by 5 Long SHSS-Brass Tip
2**
27
N/A
N/A
M3 by 6 Long SHCS
2**
28
N/A
N/A
M3 by 6 Long FHCS
1**
29
N/A
N/A
M3 by 8 Long SHCS
1**
30
N/A
N/A
M4 by 6 Long SHCS
2**
31
N/A
N/A
M4 by 12 Long BHCS
2**
32
N/A
N/A
M4 by 50 Long SHCS
2**
33
N/A
N/A
M5 by 12 Long SHCS
1**
34
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
35
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
The Crimped Terminal Checking Aid 63868-2008 to be ordered separately if required.
(This item is not included with the Applicator and is shown for Reference purpose only)
Doc No: ATS-639001000
Revision: D
Release Date: 06-18-07
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 4 of 6
Fine Adjust Applicator for MX150
Receptacle Terminals
Assembly Drawing
23
34
35
7
1
3
(2)
(2) 31
11
19
29
26
14
12
(2) 27
8
5
21
6
32
(2)
9
30
25
20
23
24
13
33
30
16
2
17
18
15
22
4
10
28
Figure 6
13
Doc No: ATS-639001000
Revision: D
Release Date: 06-18-07
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 5 of 6