Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
Mini-Mac Applicator
Specification Sheet
Order No. 63892-4100
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other.
SCOPE
Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 24-30 AWG
Terminal Series No.
Terminal Order No.
02-09-1141
02-09-1142
02-09-5146
02-09-2141
02-09-2149
39-00-0315
39-00-0317
39-00-0319
02-09-6144
39-00-0323
39-00-0321
24-30
39-00-0325
24-30
0.05-0.20 1.52 Max.
0.05-0.20 1.52 Max.
.060 Max. 3.96-5.54
.060 Max. 3.96-5.54
.156-.218
.156-.218
Wire Size
AWG
1433
1434
mm²
Insulation Diameter
mm
In.
Strip Length
mm
In.
DEFINITION OF TERMS
BEND UP
BRUSH
BELL MOUTH
SEAM
INSULATION
CRIMP
TWISTING
STRIP
LENGTH
CONDUCTOR
CRIMP
CRIMP HEIGHT
BEND
DOWN
ROLLING
C/L
Æ
TERMINAL
LOCATION
CUT-OFF
TAB
C/L
Æ
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab tolerance.
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Doc No. ATS-638924100
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
CRIMP SPECIFICATIONS
Bell mouth
mm In.
Terminal Series No.
1433
1434
mm
3.53-3.69
3.53-3.69
Æ
Cut-off Tab
In.
.139-.145
.139-.145
Conductor Brush
mm
In.
Terminal Series No.
1433
1434
Bend up Bend down
Degree
Twist Roll
Degree
Punch Width (Ref)
Conductor
Insulation
mm In. mm In.
1.90 .075 1.93 .076
1.90 .075 1.93 .076
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
NOTE:
Some of the specifications in these charts above are intentionally left blank due to the fact that the information
does not currently exist.
After crimping, the conductor profile should measure the following.
Pull Force
Conductor
Terminal Series No.
Crimp Height
Crimp Width (REF) Minimum
2
mm
In.
mm
In.
N
Lb.
AWG mm
22 0.35 0.96-1.02 .038-.040
53.4 12.00
24
0.20 0.86-0.91 .034-.036
44.5 10.00
1433
26
0.12 0.74-0.79 .029-.031
26.7 6.00
28
0.08 0.71-0.76 .028-.030
17.8 4.00
30
0.05 0.71-0.76 .028-.030
13.3 3.00
22 0.35 0.96-1.02 .038-.040
53.4 12.00
24
0.20 0.86-0.91 .034-.036
44.5 10.00
1434
26
0.12 0.74-0.79 .029-.031
26.7 6.00
28
0.08 0.71-0.76 .028-.030
17.8 4.00
30
0.05 0.71-0.76 .028-.030
13.3 3.00
Special Application outside of product specification. Customer to test suitability for their application.
Wire Size
ÆÆ
ÆÆ
ÆÆ
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638924100
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
PARTS LIST
Mini-Mac Applicator 63892-4100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63892-4170
63892-4170
Tool Kit (All “Y” Items)
REF
1Y
11-18-4053
60706-15
Conductor Punch
1
1Y
11-18-4055
60706-17
Combination Anvil
2
1Y
11-18-4054
60706-16
Insulation Punch
3
1Y
11-18-4447
60706-31
Cut-Off Punch
4
1Y
11-18-4044
60706-6
Cut-off Die Plate
5
Other Components
11-17-0094
1739-37
Compression Spring
1
6
11-17-1172
4151-20
Terminal Drag Plate
1
7
11-18-4040
60706-2
Cover Plate
1
8
11-18-4042
60706-4
Terminal Guide
1
9
11-18-4043
60706-5
Insulation Punch Holder
1
10
11-18-4422
60706-28
Hold Down Plunger
1
11
11-18-4423
60706-29
Stripper and Wire Stop
1
12
11-18-4446
60706-30
Stripper and Wire Stop Holder
1
13
11-18-4562
60700-15
Slug Ramp
1
14
15
63803-5105
63803-5105
Conductor Bushing
1
Frame
16
63801-3201
63801-3201
Top
1
17
63801-3282
63801-3282
Base
1
18
63801-6550
63801-6550
Track
1
Hardware
N/A
N/A
M3 by 8 Long SHCS
4**
19
N/A
N/A
M4 by 12 Long BHCS
2**
20
N/A
N/A
M4 by 16 Long SHCS
2**
21
N/A
N/A
M8 by 20 Long BHCS
1**
22
N/A
N/A
#6-32 by 3/8” Long BHCS
3**
23
N/A
N/A
#8-32 by 1/4” Long BHCS
1**
24
N/A
N/A
#1/4-20 by 1/2” Long SHCS
2**
25
N/A
N/A
1/8 Diameter by 3/8” Long Roll Pin
2**
26
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638924100
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
Assembly Drawing
6
11
1
3
10
22
16
15
4
21 (2)
20 (2)
8
23
26 (2)
(2) 19
7
19
(2)
18
16
5
2
13
12
25
(2)
9
17
14
23 (2)
24
Figure 1
Doc No. ATS-638924100
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight.
Slugs, terminals, dirt, and oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could
result at a lower setting
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
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Visit our Web site at http://www.molex.com
Doc No. ATS-638924100
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 5 of 5
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