Hand Crimp Tool for SL™ Crimp Terminals
HAND CRIMP TOOL
Specification Sheet
Order No. 11-01-0209
Engineering No. CR60930B
FEATURES
Small handle spread which make this style tool ideally suited for end users
Ratchet with safety release that ensures consistent performance
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
SCOPE
Products: SL™ Crimp Terminal, 24-30 AWG.
Terminal
Series No.
50087
Terminal Order No.
Wire Size
Insulation Diameter
Loose Piece
Reel
AWG
mm²
mm
In.
50087-8100 50087-8130 50087-8000 50087-8060
24
0.20
1.09-1.65 .043-.065
50087-8114 50087-8160 50087-8014 50087-8099 26-30 0.13-0.05 1.01-1.52 040-.060
50087-8030
50088-8100 50088-8128 50088-8000 50088-8060
0.20
1.09-1.65 .043-.065
24
50088-8114 50088-8160 50088-8014 50088-8099 26-30 0.13-0.05 1.01-1.52 040-.060
50088-8028
16-02-0108 40-08-0872 16-02-0077 16-02-0105
24
0.20
1.09-1.65 .043-.065
16-02-0109
16-02-0078 40-08-0871 26-30 0.13-0.05 1.01-1.52 040-.060
16-02-0110
16-02-0091
16-02-0096 70058-0097 16-02-0069 16-02-0150
16-02-0097
16-02-0082 70058-0069
24
0.20
1.09-1.65 .043-.065
16-02-0098
16-02-0083 70058-0082 26-30 0.13-0.05 1.01-1.52 040-.060
16-02-0140
16-02-0137 70058-0083
16-02-0151
16-02-0139
16-02-1109 16-02-0117 16-02-1112 16-02-0119
24
0.20
1.09-1.65 .043-.065
16-02-1116
16-02-1113 71851-0119 26-30 0.13-0.05 1.01-1.52 040-.060
Follow the Cut-Off Tab specifications on Applicator specification sheets.
Strip Length
mm
In.
2.54-3.17 .100-.125
50088
2.54-3.17 .100-.125
70021
2.54-3.17 .100-.125
70058
2.54-3.17 .100-.125
71851
2.54-3.17 .100-.125
Doc No: ATS-011010209
Revision: D
Release Date: 07-16-94
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 1 of 5
Hand Crimp Tool for SL™ Crimp Terminals
DEFINITION OF TERMS
BRUSH
BELL MOUTH
INSULATION
CRIMP
CONDUCTOR
CRIMP
BEND UP
ROLLING
TWISTING
STRIP
LENGTH
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CONDITIONS:
After crimping, the conductor profiles should measure the following (see notes on page 4).
Wire Size
AWG
24
26
28
30
24
26
28
30
24
26
28
30
24
26
28
30
24
26
28
30
mm
2
Terminal
Series No.
Conductor Crimp
Height (Ref)
Width (Ref)
mm
0.66-0.76
0.56-0.66
0.56-0.66
0.56-0.66
0.66-0.76
0.56-0.66
0.56-0.66
0.56-0.66
0.66-0.76
0.56-0.66
0.56-0.66
0.56-0.66
0.66-0.76
0.56-0.66
0.56-0.66
0.56-0.66
0.66-0.76
0.56-0.66
0.56-0.66
0.56-0.66
In.
.026-.030
.022-.026
.022-.026
.022-.026
.026-.030
.022-.026
.022-.026
.022-.026
.026-.030
.022-.026
.022-.026
.022-.026
.026-.030
.022-.026
.022-.026
.022-.026
.026-.030
.022-.026
.022-.026
.022-.026
mm
1.23
1.11
1.11
1.11
1.23
1.11
1.11
1.11
1.23
1.11
1.11
1.11
1.23
1.11
1.11
1.11
1.23
1.11
1.11
1.11
In.
.048
.044
.044
.044
.048
.044
.044
.044
.048
.044
.044
.044
.048
.044
.044
.044
.048
.044
.044
.044
Pull Force
Minimum
N
28.9
17.8
11.1
6.7
28.9
17.8
11.1
6.7
28.9
17.8
11.1
6.7
28.9
17.8
11.1
6.7
28.9
17.8
11.1
6.7
Lb.
6.50
4.00
2.50
1.50
6.50
4.00
2.50
1.50
6.50
4.00
2.50
1.50
6.50
4.00
2.50
1.50
6.50
4.00
2.50
1.50
Profile
A
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
B
50087
50088
70021
70058
71851
0.02
0.12
0.08
0.05
0.02
0.12
0.08
0.05
0.02
0.12
0.08
0.05
0.02
0.12
0.08
0.05
0.02
0.12
0.08
0.05
Doc No: ATS-011010209
Revision: D
Release Date: 07-16-94
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 2 of 5
Hand Crimp Tool for SL™ Crimp Terminals
OPERATION
Open the tool by squeezing the handles together, at the end of the closing
stroke, the ratchet mechanism will release the handles, and the hand tool
will spring open.
PRE-STRIPPED WIRE
Crimping Terminals
1. Lift the locator blade and place the terminal into the correct die profile
(A or B), release the locator blade. Not all tools are equipped with a
locator or locator blade.
LOCATOR
BLADE
TERMINAL
CONDUCTOR
GRIPS
INSULATION
GRIPS
TERMINAL
Figure 1
Figure 2
LOCATOR
WIRE
Figure 3
2. Partially close the tool until the terminal is held in place. See Figure 2.
3. Place a wire into the terminal and up against the locator blade. See Figure 3. On tools without locators line the
wire up with the conductor and insulation grips visually.
4. Close the tool until the ratchet releases. See Figure 4.
5. Lift the locator blade or wire stop up.
6. Carefully remove the crimped terminal.
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality
machine oil. Do not oil excessively.
4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping
dies, and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position,
Do Not
force the handles open or
closed.
The tool will open easily by lifting the ratchet release lever. See Figure 4.
Doc No: ATS-011010209
Revision: D
Release Date: 07-16-94
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 3 of 5
Hand Crimp Tool for SL™ Crimp Terminals
How to Adjust Tool Crimp Force
(See Figure 4)
It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to
adjust the crimping force of the hand tool to obtain proper crimp conditions:
1. Remove the screw and washer. Located over the adjustment ring.
2. Lift the adjusting ring slightly, off of the locating pin.
3. Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp
pressure.
4. Press the adjusting wheel flat against the tool and engage the locking pin.
5. Replace the washer and screw.
6. Check the crimp specifications after tool crimp force is adjusted.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of
30
days.
Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to
altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of
handle extensions voids this warranty.
Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.
Caution:
Repetitive use of this tool should be avoided.
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding and insulation types may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6. Molex does not certify crimp hand tools.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Doc No: ATS-011010209
Revision: D
Release Date: 07-16-94
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 4 of 5
Hand Crimp Tool for SL™ Crimp Terminals
PARTS LIST
Item Number
1
2
3
Order Number
11-11-0383
11-11-0324
11-11-0320
Description
Locator Assembly**
Spring (Main)
Spring (Ratchet)
Quantity
1
1
1
** Not all tools are equipped with a locator or locator blade.
2
M4 NUT
1
RATCHET
RELEASE LEVER
LOCATOR
BLADE
M4 X 18LG BHCS
3
ADJUSTMENT
RING
Figure 4
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-011010209
Revision: D
Release Date: 07-16-94
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 5 of 5
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