Bussmann HPV-DV-XXA Solar In-Line Fuse Holder and Fuse Assembly Guide
Assembly Kit Components
•
•
•
•
1
1
1
1
PV Fuse link
Inner insulating boot
Outer insulating boot
Pressure sensitive label
Required Customer Supplied Tools
• Thomas and Betts Sta-Kon™ terminal crimping
tool, catalog # ERG4002
• Multi-Contact assembly tool, catalog # PV-RWZ
with PV-KOI+II and PV-KOIII tapered spindles
• Suitable wire strippers for 10-12AWG PV
conductor
• Utility knife or shears
Step 3.
Strip 15mm (
5
/
8
inch) of insulation off
the ends of both conductors.
15mm (
5
/
8
”)
Upon request a complete assembly
can be provided as an example of
proper assembly. Contact your
Bussmann representative.
Step 4a.
Insert the stripped ends of the PV
conductors into the PV fuse link
terminals until fully seated.
NOTE:
First, read and understand
all assembly procedures. Failure
to perform, or deviating from,
these procedures may
compromise finished assembly
performance.
Hazardous Voltage
Working on or near energized circuits
poses a serious risk of electrical shock.
De-energize all circuits and follow all
prescribed safety procedures.
Will cause severe injury or death.
Step 4b.
Place the PV fuse link terminals into
Nest C
(12-10) of the Thomas & Betts
terminal crimp tool as shown.
Step 4c.
Assembly Process
Step 1.
Use a utility knife or suitable shears to
trim the first increment off the small ends
of the inner and outer insulating boots as
shown.
Cut Here
Place one crimp midway on each
of the terminals as shown.
After
Step 5.
Hold the conductors and slide the
insulating boots over the PV fuse link
and push them together until they are
fully seated with no bumps and or visible
gap at the seam as shown.
Step 2.
Following the instructions of the
Multi-Contact assembly tool, insert the
conductor into the trimmed ends of the
boots until 50mm (2 inches) protrude
beyond the large ends.
Fully Seated, Tight Seam
A
B
C
Step 6.
Carefully remove the pressure
sensitive warning label from its
backing and apply it to the
circumference (seam) of the two boots
where they join together as shown.
A. Conductor
B. Spindle
C. Boot
50mm (2”)
Multi-Contact
Assembly Tool
3A1963Rev4 HPV-DV-XXA Assembly Guide
www.bussmann.com
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