Series OL3000
3kW HIGH VOLTAGE POWER SUPPLY
FEATURES
3kW of output power
Output voltages from 1kV to 60kV
Positive or Negative polarity to order
OEM version available
IGBT switch mode technology
Local or remote operation
Marked for EU LV Directive 73/23/EEC
DESCRIPTION
The Series OL3000 range of single output high voltage power
supplies was designed as a component power supply for use
in a wide range of diverse applications; from X-ray and general
laboratory systems, to heavy industrial use as typified by electron
beam welding and ion implantation. Designed using the latest
power switching IGBTs to ensure efficient and reliable operation
over the full operating range, the Series OL3000 will give excellent
performance in the most severe of electrical environments.
Specification Range:
Specifications apply above 5% of rated output voltage. The output can
be controlled down to less than 0.25% of rated output voltage.
Ripple:
Less than 0.1% of rated voltage +2V, peak to peak.
Voltage Regulation:
Line:
Less than 0.1% +0.5V change in output voltage for a 10%
change in line voltage.
Load:
Less than 0.1% +0.5V change in output voltage for 0 to 100%
change in load current.
SPECIFICATION
Output Power:
3kW maximum at full rated output voltage and current.
Output Voltage:
Units available with maximum output voltages from 1kV to 60kV.
Output Current:
Up to 3A for 1kV and 50mA for 60kV, see table.
Input Voltage:
208VAC ±10% (187VAC to 229VAC) 47-63Hz 3 phase plus protective
earth.
Input Current:
Less than 14A per phase.
Polarity:
Positive or negative to order.
Current Regulation:
Line:
Less than 0.5% of rated current for a ±10% change in
line voltage.
Load:
Less than 0.5% of rated current for 0 to 100% change in
output voltage.
Recovery Time:
Less than 500ms to within 0.1% of previous operating level following a
short circuit or arc. Maximum overshoot 2% of rated output voltage.
Temperature Coefficient:
Less than 100ppm/°C.
Drift:
Less than 0.05% per hour after a 1 hour warm up, at constant load, line
and temperature.
Operating Temperature:
0°C to +40°C.
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Series OL3000
3kW HIGH VOLTAGE POWER SUPPLY
Storage Temperature:
-20°C to +70°C.
Humidity:
80% maximum relative humidity up to 31°C, reducing linearly to 50% at
40°C. Non-condensing (ref BS EN61010-1).
Altitude:
Sea level up to 2000 metres (6500 feet).
Installation Category:
II (BS EN61010-1).
Pollution Degree:
2 (BS EN61010-1).
Usage:
Indoor use only.
Protection:
The units are fully protected against over-temperature and over-
current. Peak arc current is resistively limited.
Arc Count and Extinguish:
Each time the ACE system detects an arc it blanks the supply off for a
brief period to extinguish the arc. The unit is then allowed to recover.
If more arcs occur they are counted to determine the arc rate; if this
exceeds a safe level the power supply is shut down. The parameters
are factory set to 25 arcs in any 5 second period.
Cooling:
Fan assisted, air is drawn in via side and rear panel vents and exits at
the rear of the unit. Minimum airflow required is 3m/s. Ambient air
around the unit must not exceed 40oC.
Safety:
The Series OL3000 meets the requirements of the Low Voltage Directive,
73/23/EEC, by complying with BS EN61010-1:2001 when installed as a
component part of compliant equipment. It is CE marked accordingly.
Safety Class:
Equipment Class 1.
EMC:
The Series OL3000 is intended for installation as a component of a
system and is designed to meet:
EN55022 Class B for conducted and radiated emissions
EN61000-4-2 ESD - levels ±4kV contact, ±8kV air discharge
EN61000-4-4 Fast transients on mains input - levels ±2kV
EN61000-4-5 surges - levels ±2kV line to earth, ±1kV line to line
EN61000-4-8 magnetic fields - levels 30A/m at 50/60Hz
EN61000-4-11 voltage dips, interruptions
The unit will not trip and recovers to normal operation after a
disturbance as defined in SEMI F47-0706.
The EMC performance of the power supply can only be fully assessed
when installed within, and as a part of, the final system.
RoHS:
The OL3000 is currently built to non-RoHS standard. This unit can,
however, be configured to meet the requirements of RoHS where
significant customer demand requires it, although please note that this
will have an impact on delivery timescales.
Mechanical Specification:
Dimensions:
See outline drawingand table below.
Weight:
Units up to and including 40kV: 27kg (60 lb)
Units over 40kV:
37kg (82 lb).
Connections:
All connections are mounted on the rear panel.
Mains:
Harting Han GB
Safety earth:
M6 stud
HV output:
Proprietary coaxial connector, 2m cable provided.
Front panel:
Stoving enamel trimite full gloss S60/6 colour
cream R87177 as standard.
Outputs and Ordering Information:
Model no
OL3000/102*
OL3000/202*
OL3000/502*
OL3000/103*
OL3000/203*
OL3000/303*
OL3000/403*
OL3000/503*
OL3000/603*
Output Voltage
1kV
2kV
5kV
10kV
20kV
30kV
40kV
50kV
60kV
Output Current
3A
1.5A
600mA
300mA
150mA
100mA
75mA
60mA
50mA
Unit Height
mm (in)
133 (5.25)
133 (5.25)
133 (5.25)
133 (5.25)
133 (5.25)
133 (5.25)
133 (5.25)
177 (7.0)
177 (7.0)
* Please add the required suffixes to the part number:
P
N
A
D
B
E
Positive polarity or
Negative polarity
Analogue meters or
Digital meters or
Blank front panel
Encapsulated HV section
eg order part number OL3000/503PBE for a 50kV output voltage positive
polarity unit with blank front panel and an encapsulated HV section.
For voltages not listed in the output table, please contact our sales
team.
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3kW HIGH VOLTAGE POWER SUPPLY
Series OL3000
Remote Control Interface Connections:
The Series OL3000 is fitted with an analogue remote control interface,
controlled via a 25-way female D-type connector:
V STATUS INDICATOR
I STATUS INDICATOR
HV OUTPUT VOLTAGE MONITOR
TRIP INDICATOR
LOCAL INDICATOR
HV ON INDICATION
PROGRAM VOLTAGE MONITOR
HV ON Lo
HV ON Hi
PROGRAM VOLTAGE Hi
PROGRAM VOLTAGE Lo
0V
0V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
HV OUTPUT CURRENT MONITOR
HV OFF INDICATOR
REMOTE INDICATOR
RESERVED
+10V REFERENCE VOLTAGE
RESERVED
RESERVED
ENABLE Lo
ENABLE Hi
CURRENT PROGRAM 0V
CURRENT PROGRAM
RESERVED
All logical indicators are open collector outputs rated at 16V (max)
in the off state. An internal 100Ω resistor is connected in series with
the open collector transistor. The pull down voltage is 0.9V plus the
internal resistor drop.
All analogue Voltage and Current Monitors are 0V to +10V ±0.5%
±20mV, with respect to pin 13, representing 0 to rated output. Signal
impedance is less than 100Ω and minimum external load resistance is
2kΩ.
All analogue Voltage and Current Inputs are 0V to +10V on the Hi input
with respect to the Lo input, representing 0V to rated output ±0.2% of
setting ±0.1% of rating. Input impedance is greater than 50kΩ.
These component power supplies meet the requirements of EC Directive 73/23/EEC (LVD)
.
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Series OL3000
3kW HIGH VOLTAGE POWER SUPPLY
3 PHASE
INPUT
M6 GROUND
STUD
HV O/P 3U VERSION
(SEE PLAN VIEW)
USER
INTERFACE
429.8 (16.9) (OVER SIDE PLATES)
436.0 (17.2) (OVER SCREWS)
REAR VIEW
AIR IN
HV OUTPUT
5U VERSION
HV OUTPUT
3U VERSION
SLIDE MOUNTING (OPTIONAL)
AIR OUT
AIR IN
368.3 (14.5)
M4 THREAD
SIDE VIEW
184.2 (7.3)
559.0 (22.0)
OUTPUT
VOLTAGE
UP TO 40kV
ABOVE 40kV
AIR IN
PANEL HEIGHT
DIM. A
132.5 (5.2) 3U
221.6 (8.7) 5U
FIXING CENTRES
DIM. B
88.9 (3.5)
146.1 (5.8)
153.5 (6.0)
40.0 (1.6)
3.0 (0.1)
PLAN VIEW
482.6 (19.0)
58.3 (2.3)
8.8 (0.3)
=
465.0 (18.3)
4 OFF SLOTS
7.1 x 10.3
(0.28 x 0.41)
Design developments may result in specification changes
A
B
Drawing dimensions are in mm (inches)
I
O
HV ON
LOCAL
TRIP
=
HV OFF REMOTE LIMIT
CIRCUIT
BREAKER
SEE DETAIL 'A'
10 TURN
VOLTAGE
ADJUST
FRONT VIEW
kV METER
10 TURN
CURRENT
ADJUST
mA METER
DETAIL 'A'
DIMENSIONS ARE IN mm (Inches)
DRAWING SHOWS 3U VERSION.
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1.5 (0.06)
AIR
OUT
AIR
IN
3.0 (0.1)
UK
HiTek Power Ltd
Hawthorn Road, Littlehampton
West Sussex BN17 7LT
UK
Tel:
+44 (0) 1903 712400
Fax:
+44 (0) 1903 712500
e-mail: sales.uk@hitekpower.com
USA
HiTek Power Inc
124 Jewett Street, Unit #2
Georgetown, MA 01833-1868
USA
Tel:
+1 (978) 352-9100
Fax:
+1 (978) 352-9133
e-mail: sales.us@hitekpower.com
GERMANY
HiTek Power GmbH
Joh.-Friedr.-Boettger-Str. 21
D-63322 Roedermark
Germany
Tel:
+49 (0) 6074 69285 0
Fax:
+49 (0) 6074 69285 10
e-mail: sales.de@hitekpower.com
JAPAN
HiTek Power Japan
1-5-13 Kyutaroumachi
Chou-ku, Osaka 541-0056
Japan
Tel:
+81 (6) 6271 8180
Fax:
+81 (6) 6271 8190
e-mail: info@hitekpowerjapan.co.jp
Issue 1: 3/2012
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