EXTreme Guardian™
Power Connector System
11.00mm Pitch with 80.0A per Blade
Exceed high-current and reliability requirements with
EXTreme Guardian™ Power Connector System, providing
EMI/RFI shielding with overmolded and non-overmolded
cable harness options in vertical and right-angle
configurations for design flexibility
Features and Benefits
System Wide
Current-dense design with high-current terminals
and small pitch
Gold-plated terminals
Fully isolated receptacle terminals and
header blades
Terminal interface with 6 independent points
of contact
Terminals
Relatively small 11.00mm pitch
Low-halogen
Receptacles
Housings accept large gauge wire (up to 6 AWG)
Positive locking housing
Provides for a large current-carrying capacity
Ensures secure retention when receptacle and
header are mated. Delivers an audible click to provide
feedback that connector is fully mated
Provide terminal gatherability for easy mating to header
Prevents backing out of terminals during mating
and unmating
Provides a very high 185.0A per linear inch in
high-current applications
Environmentally friendly
Provides one of the greatest current-density options
amongst high-current wire-to-board connectors
Greater corrosion resistance compared to other
materials, which optimizes electrical conductivity
Protection against potential damage during handling
and mating
Offers redundant, secondary current paths for long-
term performance and reliability
EXTreme Guardian™ Non-Overmolded Power
Assembly: L, Right Angle ; R, Vertical
EXTreme Guardian™ Overmolded Power Assembly
Applications
Data Communication Equipment
High-end servers
Telecommunication Equipment
Cellular base stations
Hubs
Servers
Routers
Switches
Aerospace and Defense
Power Supplies
UPS (Uninterruptable Power Supply)
Other Markets
Solar
Medical
Electric vehicles
Commercial applications that require small form
factor interconnects delivering up to 200.0A
Housing lead-in chambers
Terminal position assurance (TPA)
Headers
Locating pegs on the housing
Right-angle header has 2 contact blade lengths
Through-hole solder retention design
Solder tails in multiple lengths
Compliant, press-fit tails available
Enable accurate through-hole positioning to PCB
Allows for varied mating sequences
Offers a robust, reliable manufacturing option
Support multiple PCB thicknesses
Lowers processing costs. Allows for no max
PCB thickness
Packaging
Reel packaged terminals
Bulk packaging
Trays
Increases terminal protection during processing and
handling. Allows for greater manufacturing speeds
Helps minimize packaging waste for TPAs
Protects headers, tails and receptacles from accidental
handling damage
Solar-Powered Cellular Base Station
EXTreme Guardian™
Power Connector System
11.00mm Pitch with 80.0A per Blade
Specifications
Reference Information
Packaging: Tray, Reel or Bulk
UL File No.: E29179
CSA File No.: LR19980 (1779070)
Mates With: PCB Headers (Series 46817, 151035,
151053) mate with Overmolded Cable Assemblies
(Series 68790 or 111119)
Use With: Power Harness Crimp Receptacles (Series
46818, 151034) use High-Power Terminals
(Series 46819) and TPA Clips (Series 151076)
Designed In: Millimeters
RoHS: Yes
Halogen Free: Yes
Glow Wire Compliant: No
Electrical
Voltage (max.): 600V AC/DC
Current (max.): 80.0A per blade
Dielectric Withstanding Voltage: 2,200V AC
Mechanical
Contact Retention to Housing (average): 26.61N
Mating Force (max.): 36.60N
Unmating Force (max.): 34.39N
Durability (min.): 25 cycles
Physical
Housing: Polyester, 94V-0
Contact: Copper (Cu) Alloy
Plating:
Contact Area — Gold (Au)
Solder Tail Area — Tin (Sn)
Underplating — Nickel (Ni)
PCB Thickness: 1.40mm min.
Operating Temperature: -40 to +105°C
Ordering Information
PCB Headers (Series 46817, 151035, 151053)
Series No.
46817
151035
151053
Orientation
Right Angle
Vertical
Overmolded
Yes
No
No
PCB Thickness (mm)
2.36, 3.18 or 3.60
2.36
2.30
Tail Length (mm)
3.86 or 4.69
3.86
N/A (press-fit tail)
Circuits
2 or 3
2 to 6
Power Crimp Receptacles (Series 46818, 151034)
Series No.
46818
151034
Overmolded
Yes
No
Circuits
3
2, 3, 4, 5, 6
Wire Gauge (AWG)
6, 8 or 10
6
High-Power Terminals (Series 46819)
Series No.
46819
Wire Gauge (AWG)
6, 8, 10
Plating
Gold (Au)
Power Harness Terminal Position Assurance (TPA) Clips (Series 151076)
Series No.
151076
Circuits
2, 3, 4, 5, 6
Note
TPA’s must be used with housings; they are ordered separately
Power Cable Assemblies (Series 68790, 111119)
Series No.
68790
111119
Overmolded
Yes
Overmolded
Non-overmolded
Circuits
2, 3
2, 3, 4, 5, 6
Wire Gauge (AWG)
6
8, 10
Single or Double Ended
Single, Double
Double
Cable Length (m)
1.20, 1.50, 2.00,
3.00, 15.00
1.00
www.molex.com/link/extremeguardian.html
Order No. 987650-5656 Rev. 4
USA/0k/KC/2016.03
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