E
Approved
Prepared (also subject responsible if other)
No.
Ericsson Internal
TABLE OF SPECIFICATION
PRODUCT CONTENTS
Rev
Reference
1 (4)
(1)
SEC/S Marshall Wang
PKU 4000C
series
Direct Converters
Input
36-75
V, Output up to
20
A /
100
W
Key Features
Industry standard Sixteenth-brick
33.0 x 22.9 x 8.5 mm (1.3 x 0.9 x 0.334 in.)
High efficiency, typ. 92.7% at 12 Vout 50 % load
1500 Vdc input to output isolation
Meets safety requirements according to IEC/EN/UL
60950
MTBF 4.27 Mh
Checked
001 52-EN/LZT 146 447 Uen
1/1301-BMR 667
Technical Specification
Uen
Date
2012-01-29
2016-07-07
EN/LZT 146
447 Rev
E
B
D
July
2016
© Ericsson AB
General Characteristics
Fully regulated
Input under voltage protection
Pre-bias start up
Over temperature protection
Output over voltage protection
Output short circuit protection
Remote control
Highly automated manufacturing ensures quality
ISO 9001/14001 certified supplier
Safety Approvals
Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes.
Contents
Ordering Information
General Information
Safety Specification
Absolute Maximum Ratings
Electrical Specification
5 V, 20 A / 100 W
12 V, 8.3 A / 100 W
EMC Specification
Operating Information
Thermal Consideration
Connections
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
............................................................. 2
............................................................. 2
............................................................. 3
............................................................. 4
PKU 4105C PI ...................................... 5
PKU 4104C PI ...................................... 8
........................................................... 11
........................................................... 12
........................................................... 14
........................................................... 15
........................................................... 16
........................................................... 18
........................................................... 19
........................................................... 20
E
Approved
Prepared (also subject responsible if other)
No.
Ericsson Internal
PRODUCT SPECIFICATION
Rev
Reference
2 (4)
SEC/S Marshall Wang
PKU 4000C series
Direct Converters
Input
36-75
V, Output up to
20
A /
100
W
Ordering Information
Product program
PKU 4104C PI
PKU 4105C PI
Product number and Packaging
Options
Mounting
Remote Control logic
Lead length
Delivery package information
Options
n
1
n
2
n
3
Description
PI
SI
P
LA
LB
LC
/B
/C
Through hole
Surface mount
Negative *
Positive
5.30 mm *
3.69 mm (pin-cut)
4.57 mm (pin-cut)
2.79 mm (pin-cut)
Tray
Tape and Reel
Checked
1/1301-BMR 667
Technical
Uen
Date
Specification
July
2016
2016-07-07
EN/LZT 146
447 Rev
E
D
© Ericsson AB
Output
12 V, 8.3 A / 100 W
5 V, 20 A / 100 W
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products are found in the Statement of
Compliance document.
PKU 4104C
n
1
n
2
n
3
n
4
n
1
x
n
2
x
n
3
n
4
x
x
Ericsson Power Modules fulfills and will continuously fulfill
all its obligations under regulation (EC) No 1907/2006
concerning the registration, evaluation, authorization and
restriction of chemicals (REACH) as they enter into force
and is through product materials declarations preparing for
the obligations to communicate information on substances
in the products.
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, Six Sigma, and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of the products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose (including,
but not limited to, use in life support applications, where
malfunctions of product can cause injury to a person’s
health or life).
© Ericsson AB 2016
The information and specifications in this technical
specification is believed to be correct at the time of
publication. However, no liability is accepted for
inaccuracies, printing errors or for any consequences
thereof. Ericsson AB reserves the right to change the
contents of this technical specification at any time without
prior notice.
n
4
Example a through-hole mounted, positive logic, short pin
product with tray packaging would be PKU 4104C PIPLA/B.
* Standard variant (i.e. no option selected).
General Information
Reliability
The failure rate (
) and mean time between failures
(MTBF= 1/
) is calculated at max output power and an
operating ambient temperature (T
A
) of +40°C. Ericsson
Power Modules uses Telcordia SR-332 Issue 2 Method 1 to
calculate the mean steady-state failure rate and standard
deviation (
).
Telcordia SR-332 Issue 2 also provides techniques to
estimate the upper confidence levels of failure rates based
on the mean and standard deviation.
Mean steady-state failure rate,
234 nFailures/h
Std. deviation,
22 nFailures/h
MTBF (mean value) for the PKU 4000 series = 4.27 Mh.
MTBF at 90% confidence level = 3.8 Mh
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2011/65/EU and have a
E
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No.
Ericsson Internal
PRODUCT SPECIFICATION
Rev
Reference
3 (4)
SEC/S Marshall Wang
PKU 4000C series
Direct Converters
Input
36-75
V, Output up to
20
A /
100
W
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with safety
standards IEC/EN/UL60950,
Safety of Information
Technology Equipment.
IEC/EN/UL60950 contains requirements to prevent injury
or damage due to the following hazards:
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
Checked
1/1301-BMR 667
Technical
Uen
Date
Specification
July
2016
2016-07-07
EN/LZT 146
447 Rev
E
D
© Ericsson AB
For basic insulated products (see Safety Certificate) the
output is considered as safety extra low voltage (SELV) if
one of the following conditions is met:
The input source provides supplementary or double or
reinforced insulation from the AC mains according to
IEC/EN/UL 60950-1.
The input source provides functional or basic insulation
from the AC mains and the product’s output is reliably
connected to protective earth according to
IEC/EN/UL 60950-1.
For functional insulated products (see Safety Certificate)
the output is considered as safety extra low voltage (SELV)
if one of the following conditions is met:
The input source provides double or reinforced
insulation from the AC mains according to
IEC/EN/UL 60950-1.
The input source provides basic or supplementary
insulation from the AC mains and the product’s output is
reliably connected to protective earth according to
IEC/EN/UL 60950-1.
The input source is reliably connected to protective
earth and provides basic or supplementary insulation
according to IEC/EN/UL 60950-1 and the maximum
input source voltage is 60 Vdc.
Galvanic isolation between input and output is verified in an
electric strength test and the isolation voltage (V
iso
) meets
the voltage strength requirement for basic insulation
according to IEC/EN/UL 60950-1.
It is recommended to use a slow blow fuse at the input of
each DC/DC converter. If an input filter is used in the circuit
the fuse should be placed in front of the input filter. In the
rare event of a component problem that imposes a short
circuit on the input source, this fuse will provide the
following functions:
Isolate the fault from the input power source so as not
to affect the operation of other parts of the system
Protect the distribution wiring from excessive current
and power loss thus preventing hazardous overheating
On-board DC-DC converters and DC/DC regulators are
defined as component power supplies. As components
they cannot fully comply with the provisions of any Safety
requirements without “Conditions of Acceptability”.
Clearance between conductors and between conductive
parts of the component power supply and conductors on
the board in the final product must meet the applicable
Safety requirements. Certain conditions of acceptability
apply for component power supplies with limited stand-off
(see Mechanical Information for further information). It is
the responsibility of the installer to ensure that the final
product housing these components complies with the
requirements of all applicable Safety standards and
Directives for the final product.
Component power supplies for general use should comply
with the requirements in IEC/EN/UL 60950-1
Safety of
Information Technology Equipment.
Product related
standards, e.g. IEEE 802.3af
Power over Ethernet,
and
ETS-300132-2
Power interface at the input to telecom
equipment, operated by direct current (dc)
are based on
IEC/EN/UL 60950-1 with regards to safety.
Ericsson Power Modules DC/DC converters, Power
interface modules and DC/DC regulators are UL 60950-1
recognized and certified in accordance with EN 60950-1.
The flammability rating for all construction parts of the
products meet requirements for V-0 class material
according to IEC 60695-11-10,
Fire hazard testing, test
flames
– 50 W horizontal and vertical flame test methods.
Isolated DC/DC converters
The product may provide basic or functional insulation
between input and output according to IEC/EN/UL 60950-1
(see Safety Certificate), different conditions shall be met if
the output of a basic or a functional insulated product shall
be considered as safety extra low voltage (SELV).
E
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Ericsson Internal
PRODUCT SPECIFICATION
1 (5)
2/1301-BMR 667 02 Uen
Checked
Date
PKU 4000C series
BURAEICKEA (Lisa Li)
Direct Converters
EMQTUWX
Input
36-75
V, Output up to
20
A /
100
W
Technical
Reference
Specification
Rev
EN/LZT 146
447 R1E
B
© Ericsson AB
2015-12-22
July
2016
Absolute Maximum Ratings
Characteristics
T
ref
T
S
V
I
V
iso
V
tr
V
RC
Operating Temperature (see Thermal Consideration section)
Storage temperature
Input voltage
Isolation voltage (input to output test voltage)
Input voltage transient according to ETSI EN 300 132-2 and Telcordia GR-1089-CORE
Remote Control pin voltage (see Operating Information section)
-0.5
min
-40
-55
-0.5
typ
max
+125
+125
+80
1500
100
10
Unit
°
C
°
C
V
Vdc
V
V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are normally tested
with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and performance may degrade in
an unspecified manner.
Fundamental Circuit Diagram
E
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No.
Ericsson Internal
PRODUCT SPECIFICATION
2 (5)
2/1301-BMR 667 02 Uen
Checked
Date
PKU 4000C series
BURAEICKEA (Lisa Li)
Direct Converters
EMQTUWX
Input
36-75
V, Output up to
20
A /
100
W
Technical
Reference
Specification
Rev
EN/LZT 146
447 R1E
B
© Ericsson AB
2015-12-22
July
2016
5 V, 20 A / 100 W Electrical Specification
T
ref
= -40 to +90ºC, V
I
= 36 to 75 V, unless otherwise specified under Conditions.
Typical values given at: T
ref
= +25°C, V
I
= 53 V, max I
O
, unless otherwise specified under Conditions.
C
out
= 2000 µF , for details see note 1.
Characteristics
V
I
V
Ioff
V
Ion
C
I
P
O
Input voltage range
Turn-off input voltage
Turn-on input voltage
Internal input capacitance
Output power
50 % of max I
O
η
Efficiency
max I
O
50 % of max I
O
, V
I
= 48 V
max I
O
, V
I
= 48 V
P
d
P
li
P
RC
f
s
Power Dissipation
Input idling power
Input standby power
Switching frequency
Output voltage initial setting and
accuracy
Output voltage tolerance band
Idling voltage
Line regulation
Load regulation
V
tr
t
tr
t
r
t
s
t
f
Load transient
voltage deviation
Load transient recovery time
Ramp-up time
Start-up time
(from 10−90 % of V
Oi
)
(from V
I
connection to 90 % of V
Oi
)
PKU 4105C PI
Conditions
min
36
29
30
0
typ
30
32
3.3
Max
75
32
35
100
Unit
V
V
V
µF
W
93.3
93.0
93.6
93.0
7.5
2
0.1
250
10
W
W
W
kHz
%
max I
O
I
O
= 0 A, V
I
= 53 V
V
I
= 53 V (turned off with RC)
0-100 % of max I
O
T
ref
= +25°C, V
I
= 53 V,
50 % of max I
O
0-100 % of max I
O
I
O
= 0 A
max I
O
, see note 2
V
I
= 53 V, 0-100 % of max I
O
V
I
= 53 V, I
O
= 0.5…1.0 x I
O
max
Load step 0.1 x I
O
max
of max I
O
, di/dt = 1 A/
μ
s.
6
13
max I
O
I
O
= 0 % of max I
O
max I
O
max I
O
I
O
= 0 % of max I
O
0
T
ref
< max T
ref
T
ref
= 25ºC, V
O
= 0.5V
V
Oi
4.9
4.8
5.0
5.1
5.2
V
V
V
mV
mV
mV
µs
5.0
6
12
40
0
9
19
1.2
14
18.5
1.2
14
20
27
32
10
22
30
30
ms
ms
m
s
V
I
shut-down fall time
RC start-up time
(from V
I
off to 10 % of V
O
)
s
ms
ms
s
A
A
A
mVp-p
V
t
RC
I
O
I
lim
I
sc
V
Oac
RC shut-down fall time
Output current
Current limit threshold
Short circuit current
Output ripple & noise
(from RC off to 10 % of V
O
)
See ripple & noise section,
5
20
40
max I
O
, V
Oi
T
ref
= +25°C, V
I
= 53 V, 0-100 % of
OVP
Over voltage protection
5.7
max I
O
Note 1: Low ESR type (ESR approx 11 mΩ). Minimum required capacitance for monotonic start up at 0 % load is 1000 µF / 20 mΩ.
Recommended capacitance is 2000 µF. Maximum recommended capacitance is 4000 µF.
Note 2: Valid for max value: V
I
= 38 to 75 V.