8535/8536 Series
Integrated Backshell Connectors
Integrated Backshell Fire Proof Connector
Stainless steel screw coupling connector designed for use in aviation
harsh environments. Perfect for engines and landing gear.
Harsh environment connector
High vibration resistance.
High temperature resistance (260° C).
Fire proof (1100° C).
Compact and lightweight.
Direct connection of the EMI braid and heat
shrink boot on connector:
Heat shrink boot
EMI braid
Integrated backshell
Clamp collar
Integrated backshell
8536/ESC16: Blind mate connection version.
Fully interchangeable
and intermateable
Fully qualified
8535 Series with BACC63 CM/CN, EN2997,
MIL-C-83723 Series lll & ESC10 connectors.
8536 Series with ESC11 connectors.
Per ESC15 and ESC16 standards.
Per the new EN2997 issue, including the very
high vibration «KV Class» version.
8535/8536 Series
|
Integrated Backshell Connectors
Description
• Stainless steel screw coupling connector
designed for use in aviation engine harsh
environments:
- High vibration resistance
- High temperature resistance 200°C / 260°C
- Fire proof 1100°C
• Integrated backshell for compact and light
weight applications, with the possibility to have
a full scoop proof connection (8536 Series /
ESC16 Series).
• Qualified to ESC15 (8535 Series) and ESC16
(8536 Series) standard, and per the new
EN2997 issue.
• Fully interchangeable:
- 8535 Series with BACC 63 CM-CN, EN2997 &
ESC10 connectors
- 8536 Series with ESC11 connectors
•
8535 Series intermateable with BACC 63 CM-CN
• Large array of crimp contacts: (same as for
8533 Series)
- Standard size 12, 16 and 20 contacts
- Thermocouple size 12, 16 and 20 contacts
Technical features
Mechanical
• Shell:
Passivated stainless steel.
•
Grommet and seal:
Silicone elastomer.
•
Insulator:
Thermoplastic.
•
Contact body:
Copper Alloy.
•
Contact plating:
Gold Over Nickel.
•
Contact retention:
.
Size 20: 90 N
.
Size 16: 111 N
.
Size 12: 133 N
•
Mating cycles:
500 coupling operation.
• Vibration & shock:
.
According to JES290-083: 41 grms, 2x 8
hours (ES class)
.
According to JES290-102: 35 grms, 60
hours (KV class)
Electrical
•
Dielectric withstanding:
Altitude
Alt ground
15 000 m
21 000 m
33 000 m
Service
1500 Vrms
600 Vrms
400 Vrms
200 Vrms
Environmental
• Temperature range:
- 60°C +260°C
• Leakage as per 2591-312:
Method B differential pressure: 100kPa
Maximum leakage flow: 16x10
-6
m
3
/h
• Salt Spray:
500 hours.
• Fire resistance as per EN 2591-318:
6 min under a 1100°C flame without
electrical perturbation, plus 14 min with
no flame propagation (ES class).
• Resistance to fluids:
MIL-H 5606 - SKYDROL 500 B4 - LD4 -
JP5 - MIL-L 7870A - MIL-L 23699 -
MIL- L 7808 - MIL-C 25769 - MIL-A 8243
•
Insulation Resistance:
5000 MΩ at 500 Vdc.
•
Max current rating per contact:
. Size 20: 7.5 A
. Size 16: 13 A
. Size 12: 23 A
•
Contact resistance:
1 mΩ.
•
Electrical continuity:
5mΩ with RFI shielding.
• Shielding:
to 100 MHz at 1 GHz attenuation 65 dB.
2
8535/8536 Series
|
Integrated Backshell Connectors
Contact layouts
Legend:
O
X
Δ
Π
-
-
-
-
8535
ESC15
8536 / ESC16
EN2997
8
03
98
10
05
06
3#20
OXΠ
3#20
OXΠ
5#20
OXΠ
6#20
OXΠ
12
03
12
14
04
07
12
15
3#16
OXΠ
12#20
OXΠ
4#12
OXΠ
7#16
OXΠ
9#20, 3#16
OΠ
15#20
OXΔΠ
16
10
24
18
08
14
31
10#16
OXΠ
24#20
OXΔΠ
8#12
OΠ
14#16
OXΠ
31#20
OXΔΠ
3
8535/8536 Series
|
Integrated Backshell Connectors
Legend:
O
X
Δ
Π
-
-
-
-
8535
ESC15
8536 / ESC16
EN2997
20
16
25
28
39
41
16#16
OΠ
19#20, 6#12
OΠ
24#20, 4#12
OΠ
37#20, 2#16
OXΔΠ
41#20
OXΔΠ
22
12
19
32
39
55
12#12
OΠ
19#16
OXΠ
26#20, 6#12
OΠ
27#20, 12#16
OΠ
55#20
OXΔΠ
24
30
43
*
57
*
61
28
42
30#16
OXΠ
* Please consult us.
23#20, 20#16
O
55#20, 2#12
O
61#20
OXΔΠ
42#16
OXΠ
4
8535/8536 Series
|
Integrated Backshell Connectors
Ordering information
SOURIAU 8535 part numbers
Basic Series:
ESC15 / EN2997 type
8535
3ES
18
14
S
N
Class & Shell type:
Integrated backshell stainless steel shell with knurl type 1:
(see p.7 for knurl description)
AES:
260°C square flange receptacle
CES:
260°C plug with RFI screening ring
DES:
260°C square flange receptacle with clinch nut*
EES:
260°C plug without RFI screening ring
0KS:
200°C square flange receptacle
0KV:
260°C square flange receptacle, high vibration
3KS:
200°C plug with RFI screening ring
3KV:
260°C plug with RFI screening ring, high vibration
4KV:
260°C plug without RFI screening ring, high vibration
5KS:
200°C square flange receptacle with clinch nut*
5KV:
260°C square flange receptacle with clinch nut, high vibration
Integrated backshell stainless steel shell with knurl type 2:
(see p.7 for knurl description)
0ES:
260°C square flange receptacle
3ES:
260°C plug with RFI screening ring
4ES:
260°C plug without RFI screening ring
Shell size:
See page 3
Contact layout:
See page 3
Contact type:
P:
Pin
S:
Socket
Orientation:
N, 6, 7, 8, 9 (see
page 9)
Specification:
empty:
Delivered with contacts
L:
Delivered without contacts
Note: aluminum version, please consult us.
* Please consult us.
SOURIAU 8536 part numbers
Basic Series:
ESC16 scoop proof type
8536
3ES
18
14
S
N
Class & Shell type:
Integrated backshell stainless steel shell with knurl type 1:
(see p.7 for knurl description)
4KV:
260°C plug without RFI screening ring, high vibration
5KV:
260°C square flange receptacle with clinch nut, high vibration
Integrated backshell stainless steel shell with knurl type 2:
(see p.7 for knurl description)
0ES:
260°C square flange receptacle
3ES:
260°C plug with RFI screening ring
4ES:
260°C plug without RFI screening ring
Shell size:
See page 3
Contact layout:
See page 3
Contact type:
P:
Pin
S:
Socket
Orientation:
N, 6, 7, 8, 9 (see
page 9)
Specification:
empty:
Delivered with contacts
L:
Delivered without contacts
5
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