All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of PIDG terminals, splices, and end caps in various
operating environments. Each consists of a precision--formed metal wire barrel and a copper sleeve encased in
insulating material made of nylon, polyvinyl chloride (PVC) or polyvinyl fluoride (PVF
2
). The insulation is color
coded (solid primary color or a primary color with a color stripe) to correspond with a specific wire size or wire
size range. The terminals, splices, and end caps accept a combination of solid and stranded wire. The wire
barrel contains serrations that provide maximum contact and tensile strength after crimping the terminal, splice,
or end cap onto the wire. The terminals are available with a variety of tongue lengths and configurations; and
the terminals, splices, and end caps are available with various wire barrel lengths and diameters to
accommodate different wire sizes, wire types, and combination of wire sizes.
The terminals, splices, and end caps are available in loose piece form to be terminated with manual and
pneumatically--powered hand held tools and tape mounted to be terminated with bench mount semi--automatic
machines.
When corresponding with personnel, use the terminology provided in this specification to facilitate your
inquiries for information. Basic terms and features of this product are provided in Figure 1.
Terminal
In--Line Ring Tongue
Wire Barrel
Tongue
Copper
Sleeve
Multiple Stud Hole
Spring Spade Tongue
Insulation
Right Angle Ring Tongue
Offset Ring Tongue
Flanged Spade Tongue
Hook Tongue
In--Line Rectangular Tongue
Right--Angle Rectangular Tongue
Knife Connect/Disconnect
Figure 1 (Cont’d)
E2011
Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.te.com
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LOC B
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
114- 2157
Butt Splice
Opaque Insulation
Transparent Insulation Window
Wire Barrel
End Cap
Insulation
Window
Figure 1 (End)
Copper
Sleeve
2. REFERENCE MATERIAL
2.1. Revision Summary
Revisions to this application specification include:
S
Changed company logo
2.2. Customer Assistance
Reference Product Base Part Number 51864 and Product Code 3022 are representative of PIDG terminals,
splices, and end caps. Use of these numbers will identify the product line and expedite your inquiries through a
service network established to help you obtain product and tooling information. Such information can be
obtained through a local Representative or, after purchase, by calling PRODUCT INFORMATION at the
number at the bottom of page 1.
2.3. Drawings
Customer Drawings for product part numbers are available from the service network. If there is a conflict
between the information contained in the Customer Drawings and this specification or with any other technical
documentation supplied, call PRODUCT INFORMATION at the number at the bottom of page 1.
2.4. Specifications
Product Specification 108--11023 provides test and performance results for insulated terminals and splices for
Class 1 E Nuclear applications.
2.5. Instructional Material
Instruction Sheets (408--series) provide product assembly instructions or tooling setup and operation
procedures and Customer Manuals (409--series) provide machine setup and operation procedures. Documents
available which pertain to this product are:
408--1261
408--1559
408--1610
408--1632
408--2095
408--2423
408--2498
408--2822
408--2823
408--3295
408--4099
408--4105
408--7424
408--8044
408--8053
Hand Crimping Tools 59239--4 and 59287--2
Hand Crimping Tools 46121, 47386, and 47387
“T”--Head Crimping Tools 59250 and 59275
Terminal and Splice Crimping Dies 69344, 47806--2, 47807--1, 47808--5, and 47808--6
Hand Crimping Tool 69710--1
Crimping Die Assemblies for Tape--Mounted PIDG Terminals and Splices
Crimping Head Cross Reference for Pneumatic Tools
Crimping Die Assemblies 59826--1, 59827--1, and 59828--1
TETRA--CRIMP* Hand Crimping Tool 59824--1
Preparing (Reel--Wrap) Reel of Contacts for Applicator Tooling
Pneumatic TETRA--CRIMP Adapter 679305--1
Straight Action Crimper 217200--[ ]
Checking Terminal Crimp Height or Gaging Die Closure
Miniature Quick--Change Applicator for Tape--Mounted Closed Barrel Terminals
Miniature Quick--Change Applicators
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Rev
G
114- 2157
408--8082
408--9252
408--9586
408--9640
408--9816
409--1993
409--5842
409--5862
409--5878
Miniature Quick--Change Applicators (Side--Feed Type) with Air Feed
PRO--CRIMPER* III Hand Crimping Tool 58433--3
Pneumatic Crimping Heads 314269--1, 314270--3, and 314537--1
Crimp Quality Monitor Applicators for Side--Feed and End--Feed Applications
Handling of Reeled Products
AMP--TAPETRONIC* Machine 69875
AMP--O--LECTRIC* Model “G” Terminating Machine 354500--1
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