8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
REVISION
C
C
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
PNEUMATIC
PNEUMATIC
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
A
B
RELEASED
ECR-17-002239
24FEB2014
15FEB2017
KH
TB
UG
JDG
2150052 -2
7-2150052-2
7- 2150052 -7
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.54 mm [.100]
3.05 mm [.120]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-35043
F
OV
TERMINAL DATA:
TERMINAL NAME:
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
RING TONGUE
n
TE TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
1.40-2.10 mm [.055-.083 IN]
3
5.50-6.50 mm [.217-.256 IN]
114-2084
-
5
7
C1__DWG_PN_2_0
-
-
C
-
-
TERMINALS APPLIED
TE TERMINAL
346102-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
346102-2
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
5
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
W1__DWG_WGAUGE_1
1.89+/-0.05 [.074+/-.002]
1.82+/-0.05 [.072+/-.002]
1.75+/-0.05 [.069+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
4.7
5.4
6.0
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
1
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
B
2
3
4
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
1
1
1
A
-77
-72
-2
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
2
2
-
2
2
- REF REF
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
2
2
-
1
1
-
2
2
-
1
1
-
4
4
-
2
2
-
2
2
-
2
2
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
8
8
-
2
2
-
2
2
-
1
1
-
2
2
-
1
1
-
2
2
-
1
1
-
1
1
-
1
1
-
1
1
-
4
4
-
1
1
-
1
1
-
-
-
-
1
1
1
2
1
-
1
1
-
1
1
-
1
1
1
2
1
-
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
1
2
1
4
2
2
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2119640-1
1803259-1
2119641-1
2119082-8
2079764-1
2119083-1
2063440-2
1-18028-0
1-2168083-1
21045-3
994970-2
240638-1
3-23627-7
2119955-2
455888-6
1803607-2
2-18032-2
2119740-1
2168078-1
2168083-2
2168400-4
2168083-8
5018030-1
986965-8
2119792-2
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-8
2168083-2
240639-1
1-2168083-6
1752371-1
2-22281-3
1633168-1
1-464452-6
2-1901696-7
2-1901695-7
1-2079383-1
4-240641-6
240644-1
-
690482-4
1333218-8
690474-4
2-240641-7
238011-2
1803139-2
1-455888-6
456421-1
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, SKT HD CAP, RoHS, M3 X 6
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
DWN
CHK
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
K.HUANG
S.XI
S.XI
-
-
09FEB2012
09FEB2012
09FEB2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
248
244
243
242
238
192
189
172
164
163
137
84
82
71
70
67
66
60
57
56
54
53
51
49
46
44
41
33
31
29
27
25
24
22
21
20
19
18
17
16
11
10
9
8
7
5
4
3
2
1
C
B
ITEM
NO
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150052
SCALE
RESTRICTED TO
00779
1:1
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
D
44.25
0.05
44
REF
D
1
7
244
44
2
5
16
56
FEED TYPE
RAM SET-UP
3
2
243
242
82
1
1
PNEUMATIC
C
238
249
70
54
25
21
20
2
19
189
51
250
2
C
3
4
192
41
1
2
A
137
163
172
164
A
57
67
33
18
66
24
B
B
CAM POSITION
30mm STROKE
29
33
27
8
60
46
31
9
11
17
53
33
22
84
248
49
1
1
1
5
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
K.HUANG
S.XI
S.XI
-
-
09FEB2012
09FEB2012
09FEB2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150052
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:1
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2150052 -2
7- 2150052 -7
REVISION
C
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.54 mm [.100]
3.05 mm [.120]
SIZE
TYPE
APPL INSTRUCTIONS
408-35043
F
OV
TERMINAL DATA:
TERMINAL NAME:
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
RING TONGUE
n
TE TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
1.40-2.10 mm [.055-.083 IN]
3
5.50-6.50 mm [.217-.256 IN]
114-2084
-
5
7
C1__DWG_PN_2_0
-
-
C
-
-
TERMINALS APPLIED
TE TERMINAL
346102-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
346102-2
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
W1__DWG_WGAUGE_1
1.89+/-0.05 [.074+/-.002]
1.82+/-0.05 [.072+/-.002]
1.75+/-0.05 [.069+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5
4
W1__FA_SETTING_1
4.7
5.4
6.0
W1__FA_SETTING_2
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
1
1
1
A
-77 -22
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 4
- 2
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- 1
- -
- 1
1 1
- 1
- 1
- 1
1 1
- 1
1 1
1
1
1
1
1
1
1
2
4
2
1
1
1
1
1
1
1
1
1
1
2
1
2
4
2
2
2
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2119640-1
1803259-1
2119082-8
2079764-1
2119083-1
2063440-2
1-18028-0
1-2168083-1
2079383-9
21045-3
994970-2
240638-1
2119641-2
2168083-8
2119655-6
1803518-1
3-23627-7
2119955-2
455888-6
1803607-2
2-18032-2
2119740-1
2168078-1
2168400-4
2168083-8
5018030-1
986965-8
2119792-2
18023-9
1803602-1
1-18028-2
2168083-8
2168083-2
240639-1
1-2168083-6
1752371-1
2-22281-3
1633168-1
1-464452-6
2-1901696-7
2-1901695-7
4-240641-6
240644-1
-
690482-4
1333218-8
690474-4
2-240641-7
238011-2
1803139-2
1-455888-6
456421-1
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, SKT HD CAP, RoHS, M3 X 6
SCR, BHSC, RoHS (M6 X 20)
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
09FEB2012
09FEB2012
09FEB2012
NAME
PART NO
DWN
CHK
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
ITEM
NO
250
249
244
243
242
238
192
189
186
172
164
163
152
144
141
140
137
84
82
71
70
67
66
57
56
54
53
51
49
41
33
31
29
27
25
24
22
21
20
19
18
16
11
10
9
8
7
5
4
3
2
1
C
B
A
K.HUANG
S.XI
S.XI
-
-
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150052
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
3
OF
4
REV
-
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
140 REF
D
35.22
0.05
D
FEED TYPE
1
244
243
RAM SET-UP
3
2
242
5
140
2
16
7
56
82
1
1
PNEUMATIC
C
249
250
70
54
25
21
20
51
2
238
C
3
4
192
41
1
2
A
137
163
172
A
164
2
57
67
33
19
189
B
66
18
24
B
CAM POSITION
30mm STROKE
152
29
33
27
8
1
144
141
31
9
1
11
1
186
53
33
22
84
5
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
K.HUANG
S.XI
S.XI
-
-
09FEB2012
09FEB2012
09FEB2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150052
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
4
OF
4
REV
-
C