SPECIFICATION CONTROL DRAWING
TITLE
44A9647
H
Date
Revision
WIRE, ELECTRIC, RADIATION-CROSSLINKED, TIN-COATED COPPER,
06-21-04
LIGHTWEIGHT, GENERAL PURPOSE
This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable.
PRIMARY INSULATON - RADIATION-CROSSLINKED,
EXTRUDED POLYALKENE
CONDUCTOR - TIN-COATED COPPER
JACKET - RADIATION-CROSSLINKED,
MODIFIED PVF
2
Thickness: .003 (.002 minimum)
Color: Same as Primary Insulation
TABLE I. CONSTRUCTION DETAILS
WIRE
CONDUCTOR
SIZE
STRANDING
(AWG) (number x AWG)
26
24
22
20
18
16
14
12
19
19
19
19
19
19
19
37
x
x
x
x
x
x
x
x
38
36
34
32
30
29
27
28
DIAMETER OF
STRANDED
CONDUCTOR
(in.)
MINIMUM
MAXIMUM
.018
.021
.023
.026
.029
.033
.037
.041
.046
.051
.052
.058
.065
.073
.084
.090
FINISHED WIRE
MAXIMUM
RESISTANCE AT
20°C
(ohms/1000 ft)
41.3
26.2
16.2
9.88
6.23
4.81
3.06
2.02
DIAMETER
(in.)
.034
.040
.047
.055
.065
.072
.089
.108
±
±
±
±
±
±
±
±
.002
.002
.002
.002
.002
.003
.004
.004
MAXIMUM
WEIGHT
(lbs/1000 ft.)
1.4
2.0
3.0
4.5
6.8
8.6
13.2
20.2
PART NUMBER
1/
44A9647-26-*
44A9647-24-*
44A9647-22-*
44A9647-20-*
44A9647-18-*
44A9647-16-*
44A9647-14-*
44A9647-12-*
TABLE II. PERFORMANCE DETAILS
BEND TESTING
PART NUMBER
1/
44A9647-26-*
44A9647-24-*
44A9647-22-*
44A9647-20-*
44A9647-18-*
44A9647-16-*
44A9647-14-*
44A9647-12-*
MANDREL DIAMETER
(inch) (± 3%)
LIFE CYCLE AND
ACCELERATED AGING
.500
.500
.750
.750
1.00
1.00
1.50
2.00
COLD
BEND
.500
.500
.750
.750
1.00
1.00
1.50
2.00
WRAP
.250
.250
.250
.250
.375
.375
.500
.500
WEIGHT
(lb) (± 3%)
LIFE CYCLE AND
ACCELERATED AGING
.250
.375
.375
.375
.500
.500
1.00
1.00
COLD
BEND
.500
.500
1.00
1.00
1.00
1.00
3.00
3.00
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES
AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL
REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.
Page 1 of 2
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
R
Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
SCD Number
SPECIFICATION CONTROL DRAWING
Page 2 of 2
44A9647
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 150°C,
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
ACCELERATED AGING: 300 ± 2°C for 6 hours
FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum); no flaming of facial tissue
HUMIDITY RESISTANCE: Insulation Resistance, 5000 Megohms for 1000 ft. (minimum)
IDENTIFICATION, STRIPING, OR BAND DURABILITY: 125 cycles (250 strokes) (minimum), 150 g weight
IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown
INSULATION ELONGATION AND TENSILE STRENGTH:
Primary Insulation,
Tensile strength, 2500 lbf/in² (minimum)
Elongation, 150% (minimum)
INSULATION FLAWS:
Primary Insulation,
Spark test, 1.5 kV (rms)
Impulse Dielectric test, 6.0 kV (peak)
Finished Wire,
Spark test, 3.0 kV (rms) at 3 kHz
Impulse Dielectric test, 8.0 kV (peak)
INSULATION RESISTANCE (Qualification Test Only): 5000 Megohms for 1000 ft. (minimum)
LIFE CYCLE: 200 ± 2°C for 168 hours
LOW TEMPERATURE-COLD BEND (Qualification Test Only): -55 ± 2°C for 4 hours
SHRINKAGE: 300 ± 2°C, 0.125 in. (maximum) in 12 in.
SMOKE TEST: 200 ± 2°C. No visible smoke
SOLDERABILITY ( 95% minimum coverage ):
per MIL-STD-202, Method 208, except without steam-aging, Type RMA Flux
SURFACE RESISTANCE: 500 Megohms-in. (minimum), both readings
THERMAL SHOCK RESISTANCE: 150 ± 2°C, 0.060 in. (maximum)
VOLTAGE WITHSTAND TEST (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz, 5 minutes
WICKING: 2.25 in. (maximum)
PART NUMBER:
The "*" in the part numbers on page 1 shall be replaced by a color code designator.
1/ Example: AWG 18, white: 44A9647-18-9
J
ACKET IDENTIFICATION: Mark outer surface of jacket in contrasting color at 12 inch (nominal)
intervals as follows:
For AWG 18 - "600V 44A AWG18 0.96mm2 Raychem Year of Manufacture"
For AWG 16 - "600V 44A AWG16 1.23mm2 Raychem Year of Manufacture"
For AWG 14 - "600V 44A AWG14 1.94mm2 Raychem Year of Manufacture"
For AWG 12 - "600V 44A AWG12 2.97mm2 Raychem Year of Manufacture"
(Marks for other AWG sizes will be added to SCD as required)
Example: AWG 16 manufactured in year 1995 will be marked as follows:
600V 44A AWG16 1.23mm2 Raychem 1995
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