T2 Terminator for Male and Female Crimp Terminals
T2 Terminator Tooling
Specification Sheet
Order No. 63852-9000
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Male and Female Crimp Terminals, 20-22 AWG.
Terminal
Series No.
35745
35746
35747
35748
Insulation Diameter
IPC/WHMA-A620
Terminal Maximum
AWG
mm²
mm
In.
mm
In.
35745-0110
20-22 0.50-0.35 2.36-2.60 .093-.102
2.60
.102
35746-0110 35746-0111 20-22 0.50-0.35 2.36-2.60 .093-.102
2.60
.102
35747-0110
20-22 0.50-0.35 2.36-2.60 .093-.102
2.60
.102
35748-0110 35748-0111 20-22 0.50-0.35 2.36-2.60 .093-.102
2.60
.102
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
Terminal
Order No.
Wire Size
Strip Length
mm
4.00-4.80
4.00-4.80
4.00-4.80
4.00-4.80
In.
.157-.189
.157-.189
.157-.189
.157-.189
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
ROLLING
BEND UP
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638529000
Revision: C
Release Date: 10-27-99
Revision Date: 02-09-09
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for Male and Female Crimp Terminals
CRIMP SPECIFICATION
Terminal Series No.
35745
35746
35747
35748
Bell mouth
mm
In.
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
Cut-off Tab Maximum
mm
In.
0.30
.012
0.30
.012
0.30
.012
0.30
.012
Conductor Brush
mm
In.
0.30-0.80 .012-.032
0.30-0.80 .012-.032
0.30-0.80 .012-.032
0.30-0.80 .012-.032
Terminal Series No.
35745
35746
35747
35748
Bend up Bend down Twist Roll
Degree
3
3
3
3
3
3
3
3
Degree
3
5
3
5
3
5
3
5
Punch Width (Ref)
Conductor Insulation
Seam
mm In mm In
1.80 .070 3.00 .118 Seam shall not be open
1.80 .070 3.00 .118 and no wire allowed out
of the crimping area
1.80 .070 3.00 .118
1.80 .070 3.00 .118
After crimping, the conductor profile should measure the following.
Terminal Series No.
35745
35746
35747
35748
Wire Size
AWG mm
2
20
0.50
22
0.35
20
0.50
22
0.35
20
0.50
22
0.35
20
0.50
22
0.35
Conductor Crimp Height
mm
In.
1.30-1.40
.051-.055
1.20-1.30
.047-.051
1.30-1.40
.051-.055
1.20-1.30
.047-.051
1.30-1.40
.051-.055
1.20-1.30
.047-.051
1.30-1.40
.051-.055
1.20-1.30
.047-.051
Pull Force Minimum
N
Lb.
58.7
13.2
39.1
8.8
58.7
13.2
39.1
8.8
58.7
13.2
39.1
8.8
58.7
13.2
39.1
8.8
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638529000
Revision: C
Release Date: 10-27-99
Revision Date: 02-09-09
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for Male and Female Crimp Terminals
PARTS LIST
Terminator 63852-9000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63852-9070
63852-9070
Tool Kit (All “Y” Items)
REF
1
63444-1836
63444-1836
Conductor Punch
1Y
2
63445-1867
63445-1867
Conductor Anvil
1Y
3
63446-3028
63446-3028
Insulation Punch
1Y
4
63445-3033
63445-3033
Insulation Anvil
1Y
5
63443-0002
63443-0002
Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components (REF 529050)
7
11-18-4083
60707-8
Front Cover
1
8
11-24-1067
4996-4
Cut-off Plunger Spring
1
9
63443-3160
63443-3160
Front Plunger Striker
1
10
63443-0009
63443-0009
Scrape Chute
1
11
63443-0021
63443-0021
Lower Tooling Key
1
12
63443-2415
63443-2415
Anvil Mount
1
13
63443-4006
63443-4006
Wire Stop
1
14
63443-6011
63443-6011
Rear Cover
1
Frame
15
63800-8500
63800-8500
T2 Terminator
1
Hardware
16
N/A
N/A
M3 by 6 Long SHCS
2**
17
N/A
N/A
M4 by 6 Long SHCS
1**
18
N/A
N/A
M4 by 10 Long BHCS
2**
19
N/A
N/A
M4 by 20 Long SHCS
1**
20
N/A
N/A
M4 by 50 Long SHCS
1**
21
N/A
N/A
M4 by 16 Long SHCS
1**
22
N/A
N/A
3mm by 6 Long Roll Pin
1**
23
N/A
N/A
#10-32 by 3/8” Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638529000
Revision: C
Release Date: 10-27-99
Revision Date: 02-09-09
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for Male and Female Crimp Terminals
Assembly Drawing
18
(2) 16
(2)
14
1
3
9
23
21
7
5
15
8
12
6
19
22
4
2
13
11
Figure 1
20
17
10
Doc No: ATS-638529000
Revision: C
Release Date: 10-27-99
Revision Date: 02-09-09
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for Male and Female Crimp Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-638529000
Revision: C
Release Date: 10-27-99
Revision Date: 02-09-09
UNCONTROLLED COPY
Page 5 of 6
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