63865-6200 Fine Adjust Applicator
FineAdjust Applicator
Specification Sheet
Part No. 63865-6200
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
MX150L™ Female Terminal for 18-24 AWG Wire, Metal Strip Carrier.
Terminal Order No.
19420-0002
19420-0004
19420-0002
19420-0004
Wire Size
Insulation Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
Female (Tin) 18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197
Female (Gold) 18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197
Female (Tin)
24
0.20
1.00 Nom. .039 Nom. 4.20-5.00 .165-.197
Female (Gold)
24
0.20
1.00 Nom. .039 Nom. 4.20-5.00 .165-.197
Note: Terminals will accommodate the following wire specification:
1. (18-22 AWG) UL1015 wires.
2. (24 AWG) UL20251 wire.
For 24 AWG wire, see Tool Qualification Notes, Item 2 on page 2.
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
ROLLING
TWISTING
BEND
DOWN
CUT-OFF TAB
CONDUCTOR
CRIMP
COND.CRIMP
HEIGHT
BEND UP
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. 63865-6200
Revision: C
Release Date: 05-02-06
Revision Date: 06-09-06
UNCONTROLLED COPY
Page 1 of 5
63865-6200 Fine Adjust Applicator
CRIMP SPECIFICATION
Terminal Series No.
19420
Bell mouth
mm
In.
0.25-1.25 .010-.049
Cut-off Tab Max.
mm
In.
0.50
.020
Conductor Brush
mm
In.
0.15-0.65 .006-.026
Terminal Series No.
19420
Bend up Bend down
Degree
5
5
Twist
Roll
Degree
4
8
Punch Width mm (Ref)
Conductor
Insulation
mm
In
mm
In
2.00 .079 3.40 .133
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Order No.
19420-0002
19420-0002
19420-0002
19420-0002
19420-0004
19420-0004
19420-0004
19420-0004
Wire Size
2
AWG mm
18
0.83
20
0.58
22
0.36
24
0.20
18
20
22
24
0.83
0.58
0.36
0.20
Conductor Crimp Height
mm
In.
1.15-1.25
.045-.049
1.10-1.20
.043-.047
1.05-1.15
.041-.045
1.00-1.10
.039-.043
1.15-1.25
1.10-1.20
1.05-1.15
1.00-1.10
.045-.049
.043-.047
.041-.045
.039-.043
Insulation Crimp Height
Mm (Ref)
In. (Ref)
3.00 max.
.118 max.
3.00 max.
.118 max.
3.00 max.
.118 max.
3.00 max.
.118 max.
3.00 max.
3.00 max.
3.00 max.
3.00 max.
.118 max.
.118 max.
.118 max.
.118 max.
Pull Force Min.
N
Lb.
89.0
20.00
57.9
13.00
35.6
8.00
22.2
5.00
89.0
57.9
35.6
22.2
20.00
13.00
8.00
5.00
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
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Tool Qualification Notes:
1. This Applicator was qualified to the above specifications with UL1015 wires for 18-22 AWG and UL20251 wire for 24 AWG.
2. For the 24 AWG wire, the insulation crimp has clearance around the wire and does not provide strain relief, even at the nominal
reference crimp height of 2.11mm (.083”).
Doc No. 63865-6200
Revision: C
Release Date: 05-02-06
Revision Date: 06-09-06
UNCONTROLLED COPY
Page 2 of 5
63865-6200 Fine Adjust Applicator
PARTS LIST
FineAdjust Applicator 63865-6200
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63865-6270
63865-6270
Tool Kit (All “Y” Items)
REF
1
63444-2037
63444-2037
Conductor Punch
1Y
2
63445-2068
63445-2068
Conductor Anvil
1Y
3
63454-0022
63454-0022
Insulation Punch
1Y
4
63445-3440
63445-3440
Insulation Anvil
1Y
5
63443-0035
63443-0035
Cut-Off Plunger
1Y
6
63443-0036
63443-0036
Front Plunger Retainer
1Y
Other Components
7
11-18-4080
60707-5
Wire Stop
1
8
11-18-4083
60707-8
Front Cover
1
9
63443-0009
63443-0009
Scrape Chute
1
10
63443-0021
63443-0021
Lower Tooling Key
1
11
63443-2508
63443-2508
Anvil Mount
1
12
63443-3160
63443-3160
Front Plunger Striker
1
13
63443-6013
63443-6013
Rear Cover
1
14
63700-0539
63700-0539
Cut-off Plunger Spring
1
Frame
15
63800-4901
63800-4901
Top
1
16
63801-3281
63801-3281
Base
1
17
63801-4650
63801-4650
Track
1
Hardware
18
N/A
N/A
M3 by 6Lg. SHCS
2**
19
N/A
N/A
M4 by 6Lg. SHCS
1**
20
N/A
N/A
M4 by 12Lg. BHCS
2**
21
N/A
N/A
M4 by 50Lg. SHCS
2**
22
N/A
N/A
M5 by 12Lg SHCS
1**
23
N/A
N/A
3MM by 6Lg. Roll Pin
1**
24
N/A
N/A
#10-32 by 1/4”Lg. BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. 63865-6200
Revision: C
Release Date: 05-02-06
Revision Date: 06-09-06
UNCONTROLLED COPY
Page 3 of 5
63865-6200 Fine Adjust Applicator
Assembly Drawing
24
20 (2)
13
12
3
1
15
(2)
5
14
18
15
8
6
9
21
(2)
17
2
7
11
10
4
23
Figure 1
22
19
16
Doc No. 63865-6200
Revision: C
Release Date: 05-02-06
Revision Date: 06-09-06
UNCONTROLLED COPY
Page 4 of 5
63865-6200 Fine Adjust Applicator
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
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Doc No. 63865-6200
Revision: C
Release Date: 05-02-06
Revision Date: 06-09-06
UNCONTROLLED COPY
Page 5 of 5
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