Product
Specification
Mag45* Modular Jacks With Integrated Magnetics
1.
1.1.
SCOPE
Content
108-2100
15Aug05 Rev B
This specification covers performance, tests and quality requirements for the Tyco Electronics Mag45*
Modular Jacks with Integrated Magnetics.
1.2.
Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
1.3.
Qualification Test Results
Successful qualification testing on the subject product line was completed on 20Jun00. The
Qualification Test Report number for this testing is 501-524. This documentation is on file at and
available from Engineering Practices and Standards (EPS).
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the document applies. In the event of conflict between the
requirements of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between the requirements of this specification and the referenced documents,
this specification shall take precedence.
2.1.
Tyco Electronics Documents
109-197:
501-524:
502-1129:
AMP Test Specifications vs EIA and IEC Test Methods
Qualification Test Report
Engineering Report
2.2.
3.
3.1.
©2005 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
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Industry Standards
Information Technology - Fibre Distributed Data Interface (FDDI) - Token Ring
Twisted Pair Physical Layer Medium Dependent (TP-PMD)
EIA-364:
Electrical Connector/Socket Test Procedures Including Environmental
Classifications
FCC Part 68: Connection of Terminal Equipment to the Telephone, Connector Specifications
IEEE 802-3:
Local Area Networks: Carrier Sense Multiple Access With Collision Detection
(CSMA/CD) Access Method and Physical Layer Specification
MIL-STD-202: Test Method Standard - Electronic and Electrical Component Parts
MIL-STD-810: Test Method Standard - Environmental Engineering Considerations and
Laboratory Tests
ANSI X3.263:
REQUIREMENTS
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable
product drawing.
* Trademark
| Indicates change
For latest revision, visit our website at www.tycoelectronics.com\documents.
For Regional Customer Service, visit our website at www.tycoelectronics.com
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LOC B
108-2100
3.2.
Materials
Contacts:
Phosphor bronze, overall nickel plating with selective gold plating in the contact
area and selective tin-lead plating on the soldertails. RoHS compliant versions
will have tin and\or SAC solder dip on the soldertails in place of tin-lead.
High temperature PET molding compound, UL94V-0
Epoxy encapsulated diode lens, steel lead frame with nickel, copper, silver and
tin-lead plating. RoHS compliant versions will have tin and\or SAC solder dip or
tin dip in place of tin-lead.
Brass, semi-bright (satin) nickel plating, selective tin-lead plating on the
soldertails. RoHS compliant versions will have SAC solder dip on the soldertails
in place of tin-lead.
Epoxy encapsulated wound cores and printed circuit board. Printed circuit board
assembly contains common mode choke cores, isolation transformer cores, auto
transformer (center-tapped inductor) cores, resistors, and capacitors with wire
bonded pad connections. Wound cores consist of quadruple polyurethane-nylon
coated fine gage magnet wire wrapped on a manganese-zinc ferrite toroid.
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3.3.
3.4.
Product Codes
Product Codes for this product family are H363, H364, H365 and H366
3.5.
Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions per EIA-364.
3.6.
Test Requirements and Procedures Summary
Test Description
Requirement
Meet requirements of product
drawing, and dimensional and
plating requirements of FCC Part
68, Subpart F, Connector
Specification per Figure
68.500(d)(2)(i) 8 Position Series
Modular Jack.
ELECTRICAL
Procedure
Measure per drawing, inspect
plating thickness per x-ray
evaluation per EIA-364-48 Method
C.
Examination of product.
Rev B
)
Dry circuit resistance.
R 30 milliohms maximum.
EIA-364-23A.
See Engineering Report 502-1129. Subject specimens to 100 mA
maximum and 20 mV maximum
open circuit voltage.
See Figure 3.
Figure 1 (cont)
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Housing:
LED:
Shield:
Magnetics:
Ratings
Voltage: 150 volts AC
Current: Signal application only
Temperature:
•
Standard: 0 to 70 C
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Extended temperature varieties: -40 to 85 C
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108-2100
Test Description
Open circuit inductance.
Requirement
OCL 350
µH
minimum.
Procedure
ANSI X3.263, ref IEEE 802.3.
Measure and record mutual
inductance of mated and mounted
specimens at 100 kHz, 100 mV, 8
mA DC bias, and 25 C.
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MECHANICAL
Random vibration, operational.
No discontinuities of 1 microsecond EIA-364-28D,
or longer duration.
Test Condition VIIA.
See Note.
Subject specimens to 1.0 G rms
between 3-500 Hz. PSD of .003. 45
minutes in each of 3 mutually
perpendicular planes.
EIA-364-28D,
Test Condition VIIA.
Subject specimens to 1.0 G rms
between 3-500 Hz. PSD of .003. 45
minutes in each of 3 mutually
perpendicular planes.
EIA-364-9C.
Manually mate and unmate
specimens with the plug locking tab
inoperable for 500 cycles at a
maximum rate of 300 cycles per
hour.
EIA-364-9C.
Manually mate and unmate
specimens with the plug locking tab
inoperable for 2000 cycles at a
maximum rate of 300 cycles per
hour.
EIA-364-13B.
Measure force necessary to mate
specimens at a maximum rate of
12.7 mm [.5 in] per minute.
EIA-364-13B.
Measure force necessary to
unmate specimens at a maximum
rate of 12.7 mm [.5 in] per minute.
Random vibration, non-operational. See Note.
Durability, 500 cycles.
See Note.
Durability, 2000 cycles.
See Note.
Mating force.
20.02 N [4.5 lbf] maximum.
See Note.
Unmating force.
20.02 N [4.5 lbf] maximum.
See Note.
Normal force.
100 gram force [3.53 ozf] minimum EIA-364-4.
per FCC Part 68, Subpart F
Measure and record normal force
Connector Requirements.
generated at any given deflection
level within the normal operating
range with an FCC compliant
modular plug.
57.83 N [13 lbf] minimum.
EIA-364-98.
Plug shall not disengage from jack. Subject mounted specimens to
specified force applied for 1 minute
in 4 directions with plug mated in
jack and latch engaged.
Figure 1 (cont)
Modular plug retention to modular
jack.
Rev B
3 of 7
108-2100
Test Description
Requirement
ENVIRONMENTAL
Thermal shock.
See Note.
EIA-364-32C.
Subject mated and mounted
specimens to 5 cycles between -25
+0/-3 and 70 +3/-0 C with 60
minute dwell at temperature
extremes.
EIA-364-31B,
Method IV.
Subject mated and mounted
specimens to 10 cycles (10 days)
between 25 and 65 C at 90 to 95%
RH.
EIA-364-65,
Class IIA (4 gas).
Subject mated and unmated
specimens to environmental Class
IIA for 10 days.
Subject mated and mounted
specimens to 2 hours at each of
the following temperatures: -5, 25,
55 and 75 ± 2 C.
MIL-STD-810,
Method 507.3.
Subject mated and mounted
specimens to 10 cycles (10 days)
between 30 and 60 C at 95 ± 5%
RH.
See Note.
EIA-364-26,
Test Condition B.
Subject specimens to 5% spray at
35 C for 48 hours.
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Procedure
Humidity-temperature cycling.
See Note.
Mixed flowing gas.
See Note.
Extended temperature.
No discontinuities of 1 microsecond
or longer duration at temperature
levels.
See Note.
Humidity, non-operational
Salt spray.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Rev B
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108-2100
3.7.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
1
2
3
4
Test Sequence (b)
Examination of product
Dry circuit resistance
Open circuit inductance
Random vibration, operational
Random vibration, non-operational
Durability, 500 cycles
Durability, 2000 cycles
Mating force
Unmating force
Normal force
Modular plug retention to modular jack
Thermal shock
Humidity-temperature cycling
Mixed flowing gas
Extended temperature
Humidity, non-operational
Salt spray
NOTE
4
8
2(d)
3
9
1,5
3,6
1
3
4
4
2(c)
2,7,9
1,3
1,5,8,10
6
7
2
(a)
(b)
(c)
(d)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Measure inductance initially and at 50, 100, 150, 200, 250, 300, 350, 400, 450,
500, 550, 600, 650, 700, 750, 800, 1000, 1200, 1400, 1600, 1800 and 2000
cycles.
10 days mated; 5 days unmated, 5 days mated.
Figure 2
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Specimen Selection
Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be
selected at random from current production. Test group 1 shall consist of 16 specimens. Test
groups 2 and 3 shall each consist of 1 specimen. Test group 4 shall consist of 45 specimens.
B.
Test Sequence
Qualification inspection shall be verified by testing specimens as specified in Figure 2.
Rev B
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