Product

Specification

108-1285

25Jul11 Rev D

Ultra-Pod Fully Insulated FASTON* Receptacle and Tab

1.

1.1.

SCOPE

Content

This specification covers the perform ance, tests and quality requirem ents for Ultra-Pod fully insulated

FASTON* receptacles and tabs. These connectors consist of a FASTON receptacle (tab) body that is

partially assem bled in an insulated housing and m ates with FASTON tabs (receptacles) which are on

devices used in hom e entertainm ent centers, business m achines, copying equipm ent, com puter

peripheral, appliance and other com m ercial equipm ent.

1.2.

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Qualification

W hen tests are perform ed on the subject product line, the procedures specified in Figure 1 shall be

used. All inspections shall be perform ed using the applicable inspection plan and product drawing.

1.3.

Successful qualification testing on the subject product line was com pleted on 04Nov91. Additional

testing was com pleted on 01Jun09. The Qualification Test Report num ber for this testing is 501-148.

This docum entation is on file at and available from Engineering Practices and Standards (EPS).

APPLICABLE DOCUM ENTS

The following docum ents form a part of this specification to the extent specified herein. In the event of

conflict between the requirem ents of this specification and the product drawing, the product drawing

shall take precedence. In the event of conflict between the requirem ents of this specification and the

referenced docum ents, this specification shall take precedence.

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2.2.

2.1.

TE Connectivity (TE) Docum ents

!

109-1: Test Specification (General Requirem ents for Test Specifications)

109 Series: Test Specifications as indicated in Figure 1

114-2124: Application Specification (Ultra-Pod FASTON* Fully Insulated Receptacles and Tabs)

501-148: Qualification Test Report (Ultra-Pod Fully Insulated FASTON* Receptacle and Tab)

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2.

Com m ercial Standard

UL 310: Electrical Quick Connect Term inals, Standard for

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2.3.

Reference Docum ents

!

CSA C22.2 No 153: Quick-Connect Term inals

DIN VDE 0627/09.91

3.

3.1.

REQUIREM ENTS

Design and Construction

Product shall be of the design, construction and physical dim ensions specified on the applicable product

drawing.

| Indicates Change

For latest revision, visit our website at www.te.com /docum ents.

For Regional Custom er Service, visit our website at www.te.com

1 of 7

LOC B

* Tradem ark TE Connectivity, TE connectivity (logo), and TE (logo) are tradem arks. Other logos, product and/or Com pany nam es m ay be tradem arks of their respective owners.

108-1285

3.2.

Material

!

3.3.

Contact: Brass and tin plated brass

Housing: 6/6 Nylon, UL94V-2 or UL94V-0

Tabs (for test purposes): Brass, tem per 2 CDA 26000 com plies with UL 310 Para 5.2

W ire (for test purposes): Com plies with UL 310 Para 7.3., 600 volt rating

Ratings

!

Voltage: 600 volts AC

Operating Tem perature: -40 to 105°C

UL/CSA 150°C

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3.4.

Perform ance and Test Description

Product is designed to m eet the electrical, m echanical and environm ental perform ance requirem ents

specified in Figure 1. Unless otherwise specified, all tests are perform ed at am bient tem perature.

3.5.

Test Requirem ents and Procedures Sum m ary

Test Description

Requirem ent

Meets requirem ents of product

drawing and Application

Specification 114-2124.

ELECTRICAL

Procedure

Visual, dim ensional and functional

per applicable quality inspection

plan.

Exam ination of product.

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Term ination resistance, dry circuit.

1 m illiohm m axim um initial.

5 m illiohm s m axim um final.

TE Spec 109-6-1.

Subject m ated contacts assem bled

in housing to 50 m illivolt open circuit

at 100 m illiam pere m axim um .

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Dielectric withstanding, Condition A. One m inute hold with no breakdown TE Spec 109-29-1 and UL 310, 600

or flashover.

volt rating.

3400 volts AC at sea level.

Test wired term inals in num ber 12

lead shot after coating end with

insulating m aterial.

Dielectric withstanding, Condition C. One m inute hold with no breakdown TE Spec 109-29-1 and UL 310, 600

or flashover.

volt rating.

3000 volts AC at sea level.

Test on a flat m etal plate.

See Figure 3.

Dielectric withstanding, receptacle,

tab entry portion.

Applied Voltage

(volts AC)

250

1000

187

1000

110

600

One m inute hold with no breakdown

or flashover.

Maxim um tem perature rise at

specified current: 30°C initial, 45°C

m axim um final.

See Figure 5.

Figure 1 (continued)

Term inal Size

TE Spec 109-29-1.

Test wired term inals on a flat m etal

plate.

See Figure 4.

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Tem perature rise vs current.

TE Spec 109-45-1.

Measure tem perature rise vs

current.

Rev D

2 of 7

108-1285

Test Description

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Current cycling.

Requirem ent

Tem perature rise, ∆ tem perature

rise, and voltage drop.

See Figure 5.

24 and 500 cycles.

MECHANICAL

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Crim p tensile.

W ire Size

(AW G)

22

20

18

16

14

12

10

See Note.

Crim p Tensile

(Lbs m inim um )

8

13

20

30

50

70

80

TE Spec 109-16.

Determ ine crim p tensile at a

m axim um rate of 1 inch per m inute.

Procedure

TE Spec 109-51, Condition F,

Test Method 4.

Subject m ated contacts to 500

cycles for 45 m inutes ON and 15

m inutes OFF.

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Durability.

TE Spec 109-27.

Mate and unm ate connector

assem blies for 6 cycles at a

m axim um rate of 600 cycles per

hour.

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Contact retention, Condition A.

Contacts shall not dislodge from its TE Spec 109-30.

insulator at a force of less than 10

Measure force necessary to pull a

pounds m inim um for 187 and 250

fully seated contact out of housing.

product, and 8 pounds m inim um for

110 product.

Contacts shall not dislodge from its

insulator.

See Figure 6.

UL-310.

Apply a 5 pound force to a fully

seated contact for 1 m inute.

TE Spec 109-42.

Engage and disengage term inals

and tabs 6 tim es.

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Contact retention, Condition B.

Engagem ent/disengagem ent force.

ENVIRONMENTAL

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Hum idity/tem perature cycling.

See Note.

TE Spec 109-23-3, Condition B.

Subject m ated connectors to 10

hum idity/tem perature cycles

between 25 and 65°C and 95% RH.

TE Spec 109-43, Test level 9,

Test duration I.

Subject m ated connectors to 118 ±

2°C for 33 days.

Subject wired term inals to 136°C for

7 days.

Subject wired term inals to 180°C for

7 days.

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Tem perature life.

See Note.

Heat age, Condition A.

Heat age, Condition B.

See Note.

NOTE

Shall meet visual requirements, show no physical damage, and shall meet requirements of

additional tests as specified in the test sequence in Figure 2.

Figure 1 (end)

Rev D

3 of 7

108-1285

3.6.

Product Qualification and Requalification Tests

Test Group (a)

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Test or Exam ination

1

2

3

4

5

6

7

8

9

10

Test Sequence (b)

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Exam ination of product

Term ination resistance, dry circuit

Dielectric withstanding, Condition A

Dielectric withstanding, Condition C

Dielectric withstanding, receptacle, tab entry portion

Tem perature rise vs current

Current cycling

Crim p tensile

Durability

Contact retention, Condition A

Contact retention, Condition B

Engagem ent/disengagem ent force

Hum idity/tem perature cycling

Tem perature life

Heat age, Condition A

Heat age, Condition B

NOTE

(a)

(b)

(c)

2

6

5

2

3

2(c)

3(c)

3

4

2

3

2

3,8

1,4

1,3

1,9

2.7

3

1,4

See paragraph 4.1.A.

Number indicates sequence in which tests are performed.

Temperature rise and voltage drop measurements during current cycling are to be

collected simultaneously. Prepare samples in accordance with UL 310. Use #30 AW G

iron constantan wire thermocouple pressure fitted between contact and insulation as

shown. (W elded arrangement optional). Fit must be sufficient to produce good thermal

contact, void of free movement between thermocouple and contact. Thermocouple lead

must have strain relief suitable to protect interface.

Figure 2

Rev D

4 of 7

108-1285

4.

4.1.

QUALITY ASSURANCE PROVISIONS

Qualification Testing

A.

Sam ple Selection

Term inals and tabs shall be prepared in accordance with applicable Instruction Sheets. They shall

be selected at random from current production. Test groups 3, 4, 5, 6, and 7 shall consist of 20

sam ples of each term inal type per group. Test groups 1 and 2 shall consist of 20 sam ples of each

wire size and term inal type per group. Test group 8 shall consist of 20 sam ples of each term inal

type per group on the m axim um wire size for the intended range of wires. All sam ples to be

term inated shall be crim ped to appropriate tin plated test conductors. Test groups 9 and 10 shall

each consist of 6 specim ens of each term inal type per group. All specim ens shall be crim ped to

the appropriate tin plated test conductors.

B.

Test Sequence

Qualification inspection shall be verified by testing sam ples as specified in Figure 2.

4.2.

Requalification Testing

If changes significantly affecting form , fit, or function are m ade to the product or to the m anufacturing

process, product assurance shall coordinate requalification testing, consisting of all or part of the

original testing sequence as determ ined by developm ent/product, quality, and reliability engineering.

4.3.

Acceptance

Acceptance is based on verification that the product m eets the requirem ents of Figure 1. Failures

attributed to equipm ent, test setup, or operator deficiencies shall not disqualify the product. W hen

product failure occurs, corrective action shall be taken and sam ples resubm itted for qualification.

Testing to confirm corrective action is required before resubm ittal.

4.4.

Quality Conform ance Inspection

The applicable quality inspection plan will specify the sam pling acceptable quality level to be used.

Dim ensional and functional requirem ents shall be in accordance with the applicable product drawing

and this specification.

4.5.

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Certification

This product has been listed by Underwriters' Laboratories Inc., Electrical File Num ber E-66717 and

certified by Canadian Standards Association Certification Num ber LR-7189.

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Rev D

5 of 7

参数名称	属性值
是否无铅	不含铅
是否Rohs认证	符合
Objectid	1934902283
Reach Compliance Code	compliant
ECCN代码	EAR99
Factory Lead Time	20 weeks 5 days
制造商序列号	520971
终端性别	FEMALE
端子和端子排类型	WIRE TERMINAL
线规	14 AWG

	520971-3	521848-1	521114-1	521716-2	521863-1	5-521094-1
描述	PHOSPHOR BRONZE, TIN FINISH, WIRE TERMINAL	ULTRA-POD 250 ASSY REC 18-14 AWG BR	2mm2, BRASS, TIN (80) FINISH, PUSH-ON TERMINAL	ULTRA-POD 250 ASSY REC 18-14 AWG TPBR	ULTRA-POD 250 ASSY REC 18-14 AWG BR	2mm2, BRASS, TIN FINISH, WIRE TERMINAL
是否Rohs认证	符合	符合	符合	符合	符合	符合
Reach Compliance Code	compliant	not_compliant	compliant	not_compliant	not_compliant	compliant
ECCN代码	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99
终端性别	FEMALE	FEMALE	FEMALE	FEMALE	FEMALE	FEMALE
端子和端子排类型	WIRE TERMINAL	PUSH-ON TERMINAL	PUSH-ON TERMINAL	PUSH-ON TERMINAL	PUSH-ON TERMINAL	WIRE TERMINAL
线规	14 AWG	14 AWG	14 AWG	14 AWG	14 AWG	14 AWG
是否无铅	不含铅	不含铅	-	不含铅	不含铅	不含铅
Objectid	1934902283	1982464807	2027133318	1982464804	1982464813	-

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