high reliability with excellent thermal stability and
chemical resistance.
Construction Details
Insulation:
Extruded PTFE, wall thickness .010 (.25 mm).
Conductor:
Silver-plated copper.
Colors:
Color coded to MIL-STD-104 (See page 26).
Options:
Nickel-plated copper conductor; silver or nickel-
plated high-strength copper alloy conductor;
sodium napthalene etched insulation for
bondability. Also available to NEMA HP-3-EX.
For heavy-wall (type EE) versions of these wires, see
M16878/5 (following page); for thin-wall (type ET)
versions, see M16878/6 (page 29).
Performance:
Voltage rating:
600V.
Temperature rating:
Silver-plated conductor: -55 to 200˚ C;
Nickel-plated conductor: -55 to 260˚ C.
Ordering Information:
Specify Thermax part number, M16878 number, and color.
To order with optional conductor materials:
For silver-plated high-strength copper conductor, change
TE
in Thermax part number to
TETF.
For nickel-plated copper conductor, change
TE
in Thermax part number to
TEN.
For nickel-plated high-strength copper conductor, change
TE
in Thermax part number to
TETFN.
Dimensions, Resistance, and Weights—M16878/4
M16878
AWG
Conductor
Insulation Diameter
Maximum
Thermax
Stranding
Weight
P/N**
Size
Diameter
Minimum
Maximum
Resistance
P/N
M16878/4 BMG-* 10
37/26
.108 (2.74)
.127 (3.23)
.141 (3.58) 34.9 (51.9)
1.19 (3.90)
10-TE-3726
M16878/4 BLE-*
12
19/25
.084 (2.13)
.107 (2.72)
.121 (3.07) 22.6 (33.6)
1.81 (5.94)
12-TE-1925
M16878/4 BKE-*
14
19/27
.067 (1.70)
.088 (2.24)
.102 (2.59) 14.7 (21.9)
2.88 (9.45)
14-TE-1927
M16878/4 BJE-*
16
19/29
.053 (1.35)
.073 (1.85)
.087 (2.21) 9.77 (14.5)
4.53 (14.8)
16-TE-1929
M16878/4 BHE-*
18
19/30
.047 (1.19)
.064 (1.63)
.074 (1.88) 7.60 (11.3)
5.79 (19.0)
18-TE-1930
M16878/4 BHB-*
18
7/26
.048 (1.22)
.064 (1.63)
.074 (1.88) 7.52 (11.2)
6.28 (20.6)
18-TE-726
M16878/4 BHA-*
18
SOLID
.040 (1.02)
.056 (1.42)
.066 (1.68) 6.50 (9.67)
4.20 (13.8)
18-TE-118
M16878/4 BGE-*
20
19/32
.038 (.97)
.054 (1.37)
.062 (1.57) 5.12 (7.62)
9.19 (30.1)
20-TE-1932
M16878/4 BGB-*
20
7/28
.038 (.97)
.054 (1.37)
.062 (1.57) 5.05 (7.52)
10.0 (32.8)
20-TE-728
M16878/4 BGA-*
20
SOLID
.032 (.81)
.048 (1.22)
.056 (1.42) 4.34 (6.46)
10.5 (34.4)
20-TE-120
M16878/4 BFE-*
22
19/34
.030 (.76)
.046 (1.17)
.054 (1.37) 3.47 (5.16)
15.1 (49.5)
22-TE-1934
M16878/4 BFB-*
22
7/30
.030 (.76)
.046 (1.17)
.054 (1.37) 3.44 (5.12)
15.9 (52.2)
22-TE-730
M16878/4 BFA-*
22
SOLID
.025 (.64)
.041 (1.04)
.049 (1.24) 2.95 (4.39)
17.0 (55.8)
22-TE-122
M16878/4 BEE-*
24
19/36
.024 (.61)
.040 (1.02)
.048 (1.22) 2.44 (3.63)
24.3 (79.7)
24-TE-1936
M16878/4 BEB-*
24
7/32
.024 (.61)
.040 (1.02)
.048 (1.22) 2.44 (3.63)
25.2 (82.7)
24-TE-732
M16878/4 BEA-*
24
SOLID
.020 (.51)
.036 (.91)
.044 (1.12) 2.09 (3.11)
26.8 (87.9)
24-TE-124
M16878/4 BDE-*
26
19/38
.019 (.48)
.035 (.89)
.043 (1.09) 1.83 (2.72)
38.4 (126)
26-TE-1938
M16878/4 BDB-*
26
7/34
.019 (.48)
.035 (.89)
.043 (1.09) 1.74 (2.59)
40.5 (133)
26-TE-734
M16878/4 BDA-*
26
SOLID
.016 (.41)
.032 (.81)
.040 (1.02) 1.51 (2.25)
42.7 (140)
26-TE-126
M16878/4 (REF)
28
19/40
.015 (.38)
.031 (.79)
.039 (.99) 1.33 (1.98)
63.1 (207)
28-TE-1940
M16878/4 BCB-*
28
7/36
.015 (.38)
.031 (.79)
.039 (.99) 1.28 (1.90)
63.8 (209)
28-TE-736
M16878/4 BCA-*
28
SOLID
.013 (.33)
.029 (.74)
.037 (.94) 1.14 (1.70)
68.0 (223)
28-TE-128
M16878/4 (REF)
30
19/42
.012 (.31)
.028 (.71)
.036 (.91) 1.01 (1.50)
96.1 (315)
30-TE-1942
M16878/4 BBB-*
30
7/38
.012 (.31)
.028 (.71)
.036 (.91) .990 (1.47)
101
(330)
30-TE-738
M16878/4 BBA-*
30
SOLID
.010 (.25)
.026 (.66)
.034 (.86) .880 (1.31)
108
(354)
30-TE-130
M16878/4 (REF)
32
19/44
.010 (.25)
.026 (.66)
.034 (.86) .830 (1.24)
153
(502)
32-TE-3726
M16878/4 BAB-*
32
7/40
.009 (.23)
.026 (.66)
.034 (.86) .790 (1.18)
173
(567)
32-TE-1944
M16878/4 BAA-*
32
SOLID
.008 (.20)
.025 (.64)
.033 (.84) .610 (.908)
169
(554)
32-TE-132
M16878/4 (REF)
34
7/42
.008 (.20)
.024 (.61)
.032 (.81) .660 (.982)
258
(846)
34-TE-742
M16878/4 (REF)
36
7/44
.006 (.15)
.022 (.56)
.030 (.76) .540 (.804)
412 (1351)
36-TE-744
Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 26). ** Complies with the latest issue of MIL-W-16878 having no surface marking, and NEMA HP-3.
(REF) indicates alternate constructions conforming to, but not specifically contained in, MIL-W-16878. All values are nominal unless otherwise indicated.
high reliability with excellent thermal stability and
chemical resistance.
For medium-wall (type E) versions of these wires,
see M16878/4 (previous page); for thin-wall (type ET)
versions, see M16878/6 (next page).
Performance:
Voltage rating:
1,000V.
Temperature rating:
Silver-plated conductor: -55 to 200˚ C;
Nickel-plated conductor: -55 to 260˚ C.
Construction Details
Insulation:
Extruded PTFE, wall thickness .015 (.38 mm).
Conductor:
Silver-plated copper.
Colors:
Color coded to MIL-STD-104 (See page 26).
Options:
Nickel-plated copper conductor; silver or nickel-
plated high-strength copper alloy conductor;
sodium napthalene etched insulation for
bondability. Also available to NEMA HP-3-EEX.
Ordering Information:
Specify Thermax part number, M16878 number, and color.
To order with optional conductor materials:
For silver-plated high-strength copper conductor, change
XT
in Thermax part number to
XTTF.
For nickel-plated copper conductor, change
XT
in Thermax part number to
XTN.
For nickel-plated high-strength copper conductor, change
XT
in Thermax part number to
XTTFN.
Dimensions, Resistance, and Weights—M16878/5
M16878
P/N**
M16878/5 BNL-*
M16878/5 BMG-*
M16878/5 BLE-*
M16878/5 BKE-*
M16878/5 BJE-*
M16878/5 BJA-*
M16878/5 BHE-*
M16878/5 BHB-*
M16878/5 BHA-*
M16878/5 BGE-*
M16878/5 BGB-*
M16878/5 BGA-*
M16878/5 BFE-*
M16878/5 BFB-*
M16878/5 BFA-*
M16878/5 BEE-*
M16878/5 BEB-*
M16878/5 BEA-*
M16878/5 BDE-*
M16878/5 BDB-*
M16878/5 BDA-*
M16878/5 (REF)
M16878/5 BCB-*
M16878/5 BCA-*
M16878/5 (REF)
M16878/5 BBB-*
M16878/5 BBA-*
M16878/5 (REF)
M16878/5 BAB-*
M16878/5 BAA-*
AWG
Size
8
10
12
14
16
16
18
18
18
20
20
20
22
22
22
24
24
24
26
26
26
28
28
28
30
30
30
32
32
32
Stranding
133/29
37/26
19/25
19/27
19/29
SOLID
19/30
7/26
SOLID
19/32
7/28
SOLID
19/34
7/30
SOLID
19/36
7/32
SOLID
19/38
7/34
SOLID
19/40
7/36
SOLID
19/42
7/38
SOLID
19/44
7/40
SOLID
Conductor
Diameter
.162 (4.11)
.108 (2.74)
.084 (2.13)
.067 (1.70)
.053 (1.35)
.051 (1.30)
.047 (1.19)
.048 (1.22)
.040 (1.02)
.038 (.97)
.038 (.97)
.032 (.81)
.030 (.76)
.030 (.76)
.025 (.64)
.024 (.61)
.024 (.61)
.020 (.51)
.019 (.48)
.019 (.48)
.016 (.41)
.015 (.38)
.015 (.38)
.013 (.33)
.012 (.31)
.012 (.31)
.010 (.25)
.010 (.25)
.009 (.23)
.008 (.20)
Insulation Diameter
Minimum
Maximum
.199 (5.05)
.219 (5.56)
.137 (3.48)
.153 (3.89)
.117 (2.97)
.133 (3.38)
.098 (2.49)
.114 (2.90)
.083 (2.11)
.095 (2.41)
.077 (1.96)
.089 (2.26)
.074 (1.88)
.084 (2.13)
.074 (1.88)
.084 (2.13)
.066 (1.68)
.076 (1.93)
.064 (1.63)
.072 (1.83)
.064 (1.63)
.072 (1.83)
.058 (1.47)
.066 (1.68)
.056 (1.42)
.064 (1.63)
.056 (1.42)
.064 (1.63)
.051 (1.30)
.060 (1.52)
.050 (1.27)
.058 (1.47)
.050 (1.27)
.058 (1.47)
.046 (1.17)
.054 (1.37)
.045 (1.14)
.053 (1.35)
.045 (1.14)
.053 (1.35)
.042 (1.07)
.050 (1.27)
.041 (1.04)
.049 (1.24)
.041 (1.04)
.049 (1.24)
.039 (.99)
.047 (1.19)
.038 (.97)
.046 (1.17)
.038 (.97)
.046 (1.17)
.036 (.91)
.044 (1.12)
.036 (.91)
.044 (1.12)
.036 (.91)
.044 (1.12)
.034 (.87)
.042 (1.07)
Weight
65.9
35.3
24.8
16.4
11.1
10.8
8.67
8.10
7.46
6.10
5.84
5.22
4.32
4.18
3.74
3.18
3.12
2.80
2.48
2.40
2.16
1.95
1.89
1.74
1.60
1.55
1.43
1.34
1.29
1.23
(98.1)
(52.5)
(36.9)
(24.4)
(16.5)
(16.1)
(12.9)
(12.1)
(11.1)
(9.08)
(8.69)
(7.77)
(6.43)
(6.22)
(5.57)
(4.73)
(4.64)
(4.17)
(3.69)
(3.57)
(3.21)
(2.90)
(2.81)
(2.59)
(2.38)
(2.31)
(2.13)
(1.99)
(1.92)
(1.83)
Maximum
Resistance
.658 (2.16)
1.19 (3.90)
1.81 (5.94)
2.88 (9.45)
4.52 (14.8)
6.60 (21.6)
5.79 (19.0)
6.28 (20.6)
4.20 (13.8)
9.19 (30.1)
10.0 (32.8)
10.5 (34.4)
15.1 (49.5)
15.9 (52.2)
17.0 (55.8)
24.3 (79.7)
25.2 (82.7)
26.8 (87.9)
38.4 (126)
40.5 (133)
42.7 (140)
63.1 (207)
63.8 (209)
68.1 (223)
96.1 (315)
101
(330)
108
(354)
153
(502)
173
(567)
169
(554)
Thermax
P/N
8-XT-13329
10-XT-3726
12-XT-1925
14-XT-1927
16-XT-1929
16-XT-116
18-XT-1930
18-XT-726
18-XT-118
20-XT-1932
20-XT-728
20-XT-120
22-XT-1934
22-XT-730
22-XT-122
24-XT-1936
24-XT-732
24-XT-124
26-XT-1938
26-XT-734
26-XT-126
28-XT-1940
28-XT-736
28-XT-128
30-XT-1942
30-XT-738
30-XT-130
32-XT-1944
32-XT-740
32-XT-132
Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 26). ** Complies with the latest issue of MIL-W-16878 having no surface marking, and NEMA HP-3.
(REF) indicates alternate constructions conforming to, but not specifically contained in, MIL-W-16878. All values are nominal unless otherwise indicated.
28
www.thermaxconnects.com
Toll Free: (800) 423-5873
International: +1 (661) 295-3100
MIL-W-16878/6
(Type ET) wire—thin-wall extruded PTFE insulation
MIL-W-16878/6 (type ET)
wires have extruded PTFE
insulation (thin wall thickness) for high-temperature
applications and light weight. PTFE insulation offers
high reliability with excellent thermal stability and
chemical resistance.
Construction Details
Insulation:
Extruded PTFE, wall thickness .006 (.15 mm).
Conductor:
Silver-plated copper.
Colors:
Color coded to MIL-STD-104 (See page 26).
Options:
Nickel-plated copper conductor; silver or nickel-
plated high-strength copper alloy conductor;
sodium napthalene etched insulation for
bondability. Also available to NEMA HP-3-ETX.
For medium-wall (type E) versions of these wires,
see M16878/4 (page 27); for heavy-wall (type EE)
versions, see M16878/5 (previous page).
Performance:
Voltage rating:
250V.
Temperature rating:
Silver-plated conductor: -55 to 200˚ C;
Nickel-plated conductor: -55 to 260˚ C.
Ordering Information:
Specify Thermax part number, M16878 number, and color.
To order with optional conductor materials:
For silver-plated high-strength copper conductor, change
MT
in Thermax part number to
MTTF.
For nickel-plated copper conductor, change
MT
in Thermax part number to
MTN.
For nickel-plated high-strength copper conductor, change
MT
in Thermax part number to
MTTFN.
Dimensions, Resistance, and Weights—M16878/6
M16878
AWG
Conductor
Insulation Diameter
Maximum
Thermax
Stranding
Weight
P/N**
Size
Diameter
Minimum
Maximum
Resistance
P/N
M16878/6 BGE-*
20
19/32
.038 (.97)
.048 (1.22)
.052 (1.32) 4.60 (6.85)
9.19 (30.1)
20-MT-1932
M16878/6 BGB-*
20
7/28
.038 (.97)
.048 (1.22)
.052 (1.32) 4.24 (6.31)
10.0 (32.8)
20-MT-728
M16878/6 BFE-*
22
19/34
.030 (.76)
.040 (1.02)
.044 (1.12) 3.98 (4.43)
15.1 (49.5)
22-MT-1934
M16878/6 BFB-*
22
7/30
.030 (.76)
.040 (1.02)
.044 (1.12) 2.80 (4.17)
15.9 (52.2)
22-MT-730
M16878/6 BEE-*
24
19/36
.024 (.61)
.034 (.86)
.038 (.97) 2.02 (3.01)
24.3 (79.7)
24-MT-1936
M16878/6 BEB-*
24
7/32
.024 (.61)
.034 (.86)
.038 (.97) 1.90 (2.83)
25.2 (82.7)
24-MT-732
M16878/6 BDE-*
26
19/38
.019 (.48)
.029 (.74)
.033 (.84) 1.40 (2.08)
38.4 (126)
26-MT-1938
M16878/6 BDB-*
26
7/34
.019 (.48)
.029 (.74)
.033 (.38) 1.30 (1.93)
40.5 (133)
26-MT-734
M16878/6 BDA-*
26
SOLID
.016 (.41)
.026 (.66)
.030 (.76) 1.16 (1.73)
42.7 (140)
26-MT-126
M16878/6 (REF)
28
19/40
.015 (.38)
.025 (.64)
.029 (.74) .980 (1.46)
63.1 (207)
28-MT-1940
M16878/6 BCB-*
28
7/36
.015 (.38)
.025 (.64)
.029 (.74) .910 (1.35)
63.8 (209)
28-MT-736
M16878/6 BCA-*
28
SOLID
.013 (.33)
.023 (.58)
.027 (.69) .800 (1.19)
68.0 (223)
28-MT-128
M16878/6 (REF)
30
19/42
.012 (.31)
.022 (.56)
.026 (.66) .680 (1.01)
96.1 (315)
30-MT-1942
M16878/6 BBB-*
30
7/38
.012 (.31)
.022 (.56)
.026 (.66) .660 (.982)
101
(331)
30-MT-738
M16878/6 BBA-*
30
SOLID
.010 (.25)
.020 (.51)
.024 (.61) .590 (.878)
108
(354)
30-MT-130
M16878/6 (REF)
32
19/44
.010 (.25)
.020 (.51)
.024 (.61) .520 (.774)
153
(502)
32-MT-1944
M16878/6 BAB-*
32
7/40
.009 (.23)
.020 (.51)
.024 (.61) .480 (.714)
173
(567)
32-MT-740
M16878/6 (REF)
32
SOLID
.008 (.20)
.016 (.41)
.022 (.56) .450 (.670)
169
(554)
32-MT-132
M16878/6 (REF)
34
7/42
.008 (.20)
.015 (.38)
.021 (.53) .380 (.566)
258
(846)
34-MT-742
M16878/6 (REF)
34
SOLID
.006 (.15)
.014 (.36)
.020 (.51) .340 (.506)
270
(886)
34-MT-134
M16878/6 (REF)
36
7/44
.006 (.15)
.014 (.36)
.020 (.51) .300 (.446)
412 (1351)
36-MT-744
M16878/6 (REF)
36
SOLID
.005 (.13)
.013 (.33)
.019 (.48) .270 (.402)
415 (1361)
36-MT-136
M16878/6 (REF)
38
7/46
.005 (.13)
.013 (.33)
.019 (.48) .180 (.268)
541 (1774)
38-MT-746
M16878/6 (REF)
38
SOLID
.004 (.10)
.012 (.31)
.018 (.46) .170 (.253)
648 (2125)
38-MT-138
Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
*
Add color coding per MIL-STD-104 (see page 26). **Complies with the latest issue of MIL-W-16878 having no surface marking, and NEMA HP-3.
(REF) indicates alternate constructions conforming to, but not specifically contained in, MIL-W-16878. All values are nominal unless otherwise indicated.
Toll Free: (800) 423-5873
International: +1 (661) 295-3100
www.thermaxconnects.com
29
MIL-W-16878/11
(Type K)
equivalent
wire—extruded FEP insulation
MIL-W-16878/11 (type K)
equivalent
wires have
extruded FEP insulation (medium wall thickness) for
high-temperature applications. These wires have tin-
plated copper conductors for economy. MIL-spec
versions (silver-plated conductors) are also available.
For heavy-wall (type KK) versions of these wires,
see M16878/12 equivalent (following page); for
thin-wall (type KT) versions, see M16878/13
equivalent (page 32).
Performance:
Voltage rating:
600V.
Temperature rating:
Tin-plated conductor: -55 to 150˚ C;
Silver-plated conductor: -55 to 200˚ C;
Nickel-plated conductor: -55 to 200˚ C.
Construction Details
Insulation:
Extruded FEP, wall thickness .010 (.25 mm).
Conductor:
Tin-plated copper.
Colors:
Color coded to MIL-STD-104 (See page 26).
Options:
Silver- or nickel-plated copper conductor;
silver or nickel-plated high-strength copper alloy
conductor; sodium napthalene etched insulation
for bondability. Also available to NEMA HP-4-K.
Ordering Information:
Specify Thermax part number and color.
To order with optional conductor materials:
For silver-plated copper conductor, change
DXZ
in Thermax part number to
DX.
For silver-plated high-strength copper conductor, change
DXZ
in Thermax part number to
DXTF.
For nickel-plated copper conductor, change
DXZ
in Thermax part number to
DXN.
For nickel-plated high-strength copper conductor, change
DXZ
in Thermax part number to
DXTFN.
Dimensions, Resistance, and Weights—M16878/11
equivalent—tin plated conductor
Conductor
Insulation Diameter
Maximum
Weight
Diameter
Minimum
Maximum
Resistance
8
133/29
.162 (4.11)
.185 (4.70) .199 (5.05)
63.6 (9.46)
.658 (2.16)
10
37/26
.108 (2.74)
.127 (3.23) .141 (3.58)
33.1 (4.93)
1.26 (4.13)
12
19/25
.084 (2.13)
.107 (2.72) .121 (3.07)
23.7 (3.53)
1.92 (6.30)
14
19/27
.067 (1.70)
.088 (2.24) .102 (2.59)
15.5 (2.31)
3.06 (10.0)
16
19/29
.053 (1.35)
.073 (1.85) .087 (2.21)
10.1 (1.50)
4.81 (15.8)
18
19/30
.047 (1.19)
.064 (1.63) .074 (1.88)
7.74 (1.15)
6.23 (20.4)
18
7/26
.048 (1.22)
.064 (1.63) .074 (1.88)
7.70 (1.15)
6.70 (22.0)
20
19/32
.038 (.97)
.054 (1.37) .062 (1.57)
5.08 (.756)
9.88 (32.4)
20
7/28
.038 (.97)
.054 (1.37) .062 (1.57)
5.97 (.740)
10.7 (35.1)
20
SOLID
.032 (.81)
.048 (1.22) .056 (1.42)
4.18 (.622)
10.9 (35.1)
22
19/34
.030 (.76)
.046 (1.17) .054 (1.37)
3.42 (.509)
16.2 (53.1)
22
7/30
.030 (.76)
.046 (1.17) .054 (1.37)
3.33 (.496)
17.1 (56.1)
22
SOLID
.025 (.64)
.041 (1.04) .050 (1.27)
2.92 (.435)
17.7 (58.1)
24
19/36
.024 (.61)
.040 (1.02) .048 (1.22)
2.39 (.356)
26.2 (85.9)
24
7/32
.024 (.61)
.040 (1.02) .048 (1.22)
2.35 (.350)
27.0 (88.6)
24
SOLID
.020 (.51)
.036
(.91) .044 (1.12)
2.12 (.315)
27.8 (91.2)
26
19/38
.019 (.48)
.035
(.89) .043 (1.09)
1.70 (.253)
41.3 (135)
26
7/34
.019 (.48)
.035
(.89) .043 (1.09)
1.66 (.247)
43.3 (142)
26
SOLID
.016 (.41)
.032
(.81) .040 (1.02)
1.55 (.231)
45.3 (149)
28
7/36
.015 (.38)
.031
(.79) .039
(.99)
1.22 (.182)
68.6 (225)
28
SOLID
.013 (.33)
.029
(.74) .037
(.94)
1.17 (.174)
71.6 (235)
30
7/38
.012 (.31)
.028
(.71) .036
(.91)
.930 (.138)
114 (374)
30
SOLID
.010 (.25)
.026
(.66) .034
(.86)
.900 (.134)
116 (380)
32
7/40
.009 (.23)
.026
(.66) .034
(.86)
.700 (.104)
189 (620)
32
SOLID
.008 (.20)
.024
(.61) .032
(.81)
.730 (.109)
178 (584)
Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 m). Resistance in
Ω/1,000
feet (Ω/Km), @20˚ C.
All values are nominal unless otherwise indicated.
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