F194400
5,4
54001009 1,2
F094400
54001002 1,2
5,4
54001025 3,4
54001019 1,2
10GS
10AU
10
10GS
10AU
10
12GS
12AU
54001205 1,2
F394400
54001209 1,2
5,4
54001228 3,4
54001229 1,2
12
12GS
12AU
12
14GS
14AG
14AU
54001409 1,2
F794400
54001402 1,2
5,4
54001444 3,4
54001440 1,2
14
14GS
14AU
14
18GS
18AG
18AU
54001810 1,2
F005400
54001802 1,2
5,4
54001875 3,4
54001865 1,2
18
18GS
18AU
18
13GS
13AU
54001302 1,2
54001313 1,2
13
US
22AU
54002209 1,2
F305400
5,4
54002262 3,4
22
22GS
22AU
22
SEALED
GREASED
NYE-760 U/V
GAGE
STAMP
2.6
3.2
---
0.76
1.7
1.40
2.1
---
---
---
---
0.00
19.0
7.5
UNSEALED
0.60
19.5
8.0
SEALED
4.6
6.6
1.50
3.7
2.55
6.0
2.55
1.30
0.60
19.0
7.5
UNSEALED
CS
10
12
10
12
5.00/6.00
4.00
5.00/6.00
4.00
2.25
1.95
2.25
1.95
2.40*/2.50*
2.05
2.40*/2.50*
2.05
3.45
N/A
N/A
4.20
N/A
N/A
4.30
N/A
2
2
OPTION 1
1
2
3.8
1.75
2.7
0.00
19.0
7.5
UNSEALED
US
12
3.00
3.0
5.1
1.00
1.9
3.00
3.7
---
---
0.60
19.5
8.0
SEALED
US
CS
4.7
2.25
3.2
0.40
19.0
7.5
UNSEALED
US
3.8
6.1
1.45
2.3
3.80
4.6
---
---
0.80
19.5
8.0
SEALED
CS
US
5.2
5.2
6.6
2.30
3.2
3.00
3.8
4.30
5.2
---
---
0.40
19.0
7.5
UNSEALED
1.10
19.5
8.0
SEALED
US
CS
22
18
20
18
20
14
16
ESB-MIL123-A
MS-8288
14
16
2(18-20)
12
0.35
0.75/1.00
0.50
0.75/1.00
0.50
2.00/2.50
1.50
2.00/2.50
1.50
2(.50/1.00)
3.00
1.95
1.95
3.45
3.10
3.30
3.85
OPTION 2
2
FLRY A-B
ISO-6722
1.10
1.30
1.20
1.30
1.20
1.70
1.50
1.70
1.50
VARIABLE
1.10
1.30/1.40
1.25
1.30/1.40
1.25
1.80*/1.90
1.40*
1.80*/1.90
1.40*
VARIABLE
3.05
2.45
2.05
1.85
1.75
4.00
3.85
2.35
2.20
4.40
4.25
2.70
2.60
VARIABLE
4.80*
1.65
2.10
2.00
2.10/2.30
2.00
4.10/4.25
4.05*/4.15*
3.00*/3.10
2.55*/2.65
VARIABLE
4.40*
2.60
3.30
2
2
2
2
OPTION 2
2
2
2
2
2
OPTION 1
1
2
5.2
6.5
---
2.3
3.2
3.2
4.0
---
---
---
---
0.80
19.0
7.5
UNSEALED
19.5
8.0
SEALED
CABLE *
SEAL (CS)
UNSEALED
(US)
WIRE
SIZE
AWG
WIRE
SPEC.
AWG
WIRE
SIZE
METRIC
CONDUCTOR
WIRE
CRIMP HEIGHT
SPEC
AWG
METRIC (SECT C-C)
(+/-0.05)
CONDUCTOR
CRIMP HEIGHT
METRIC
(SECT C-C)
(+/-0.05)
CONDUCTOR
CRIMP WIDTH
(SECT C-C)
(+/-0.10)
INSULATION
CRIMP HEIGHT
AWG
(SECT D-D)
(+/-0.05)
INSULATION
CRIMP HEIGHT
METRIC
(SECT D-D)
(+/-0.05)
INSULATION
CRIMP WIDTH
(SECT D-D)
(+/-0.10)
INSL.
GRIP
FORM
TYPE
SECD-D
CRIMP
CORE/
WIDTH INSULATION
INSULATION
E
CRIMP
#
0.03
OPTION
---
---
---
2
---
2
2
---
2
2
1
2
1
0.83
0.92
1.09
---
1.36
---
---
1.54
---
---
---
---
---
F
#
0.03
G
#
0.03
J
#
0.03
54001010 3,4
10/12
4.0/6.0
4.3/3.0
54001008 1,2
F984400
5,4
54001003 3,4
54001000 1,2
F494400
5,4
54001206 3,4
12
3.0
3.4/3.0
54001202 1,2
F294400
5,4
54001210 3,4
54001208 1,2
F894400
5,4
F820310 6,4
54001410 3,4
14/16
2.5/1.5
2.8/2.1
F694400 5,4
54001403 3,4
54001400 1,2
F105400
5,4
F920310 6,4
54001811 3,4
18/20
1.0/0.5
2.2/1.4
F994400
5,4
54001803 3,4
54001800 1,2
2
(18/20)
2
(1.0/0.5)
2.2/1.4
PER WIRE
F594400
5,4
54001303 3,4
54001300 1,2
F405400
---
22
0.35
1.8/1.2
F205400 5,4
54002203 3,4
54002200 1,2
WIRE
SIZE AWG
WIRE SIZE
METRIC
INSULATION
DIAMETER
REF.
UNSEALED
NOT GREASED
---
SEALED
NOT GREASED
54002202 1,2
UNSEALED
GREASED
NYE-760 U/V
5,4
54002210 3,4
54002208 1,2
54001807 1,2
54001404 1,2
INSULATION
CRIMP PUNCH
OPTION
L
#
0.03
K
OFFSET
#
0.03
BETWEEN
ANVILS
1.79
1.99
2.38
---
2.96
---
---
3.35
---
---
---
---
---
---
---
---
0.00
---
0.40
0.60
---
0.80
0.80
0.80
1.10
0.60
M
#
0.03
N
#
0.03
P
#
0.03
R
#
0.03
S
#
0.03
T
#
0.03
U
#
0.03
1.85
2.05
2.45
2.60
3.05
3.20
3.30
3.45
3.85
4.40
4.20
4.80
4.30
CONDUCTOR
CONDUCTOR
CONDUCTOR
INSULATION
CONDUCTOR
INSULATION
INSULATION
CONDUCTOR
INSULATION
INSULATION
INSULATION
INSULATION
INSULATION
0.48
0.53
0.63
---
0.79
---
---
0.89
---
---
---
---
---
0.11
0.12
0.16
---
0.22
---
---
0.26
---
---
---
---
---
2.31
2.56
3.06
---
3.81
---
---
4.31
---
---
---
---
---
1.78
1.97
2.36
---
---
---
---
3.32
---
---
4.04
---
---
---
---
---
0.18
---
0.23
0.24
---
0.30
0.35
0.33
0.38
0.34
---
---
---
3.25
---
4.00
4.12
---
4.81
5.50
5.25
5.10
5.38
---
---
---
2.53
---
3.11
3.20
---
3.74
4.27
4.08
4.70
4.17
---
---
---
2.50
---
3.08
3.17
---
3.70
4.23
4.04
4.64
4.13
---
---
---
N/A
---
N/A
N/A
---
---
---
1.87
---
1.92
---
---
---
N/A
---
N/A
N/A
---
---
---
1.08
---
1.11
2.60
4.40
3.20
4.30
4.80*
USE 12 GA TERMINAL 3.90
4.20
* NOT VERIFIED TO USCAR-21
ACTUAL SIZE
54002256 1,2
UNSEALED
GREASED
NYE-8917
A
B
(C1)
DIA
C2
(D1)
DIA.
D2
(J)
(K)
L
(V)
(W)
TYPE OF
GRIP
STANDARD
"B"
FORM TOOLING DESIGN
CONDUCTOR CRIMP
STANDARD
"B"
FORM TOOLING DESIGN
INSULATION CRIMP OPTION 1
STANDARD
"D"
FORM TOOLING DESIGN
INSULATION CRIMP OPTION 2
1. FIRST SUFFIX NUMBER AFTER THE PART NUMBER IS THE MATERIAL TYPE FOR THE
2. SECOND NUMBER AFTER THE PART NUMBER IS THE SPRING MATERIAL TYPE.
3. LINE THRU THE PART NUMBER INDICATES IT IS NOT AVAILABLE FOR PRODUCTION.
TERMINAL BODY
M
BODY: TYPE 6
SPRING: TYPE 4
FR.
2X
S
T
0.40/0.30 X 45
CHAMFER AROUND
FORM (BOTH SIDES)
Y1
R( 5.1 )
2X
R( 5.1 )
2X
$
U R.
Y1
E
S
R(RADIUS)
VIEW
Y1
MATERIAL
TYPE
PLATING
PRE-NOTCH
STRIP?
ZONE "A"
(230)
ZONE "B"
(231)
204
BODY: TYPE 1
SPRING: TYPE 2
TIN
NO
200
BODY: TYPE 3
SPRING: TYPE 4
GOLD INLAY
NO
BOTH SIDES: SULFAMATE
DUCTILE NICKEL 0.00005mm MIN
PER ASTM B689 TYPE 2.
B
201
BODY: TYPE 5
SPRING: TYPE 4
GOLD SPOT, STRIPE
YES
BOTH SIDES: SULFAMATE DUCTILE NICKEL
0.00005mm MIN PER ASTM B689 TYPE 2.
A
B
C
202
SILVER STRIPE, SPOT
NO
203
Y1
HOT TIN DIP
A
0.0005mm-0.0025mm
A
BOTH SIDES: SULFAMATE DUCTILE
NICKEL 0.00005mm MIN PER ASTM
C
B689 TYPE 2.
B
BOTH SIDES 100% ELECTROMATTE TIN,
D
0.00254-0.0038mm, PER ASTM B545,
NO NICKEL IN THIS AREA
E
ELECTRO DEPOSITED PURE SILVER,
0.002-0.003mm TARNABAN-51
G
OVER SILVER, NICKEL UNDER
SILVER IS OPTIONAL.
F
CRIMP WIDTH
CRIMP WIDTH
CRIMP WIDTH
CW
CRIMP HEIGHT
CW
CRIMP HEIGHT
CW
CRIMP HEIGHT
R( 5.1 )
0.30
FLAT 2X
HOT TIN DIP
B
BOTH SIDES 100% ELECTROMATTE TIN, BOTH SIDES 100% ELECTROMATTE TIN,
A
0.00254-0.0038mm, PER ASTM B545,
D
0.00254-0.0038mm, PER ASTM B545,
0.0005mm-0.0025mm
C
NO NICKEL IN THIS AREA NO NICKEL IN THIS AREA
D
NO NICKEL IN THIS AREA
E
SEE GOLD INLAY VIEW BELOW
FOR INLAY DETAILS
ZONE "C"
(232)
-----
H
RAISED RIB SIDE ONLY: SULFAMATE
G
DUCTILE NICKEL, STRIPE PLATE
F
0.0013-0.0025mm PER ASTM B689 TYPE 2.
UNDER 99.0% PURE HARD GOLD CAP
J
SPOT PLATE 0.00076mm MIN.
K
PER ASTM B488-01 TYPE 2 CODE C.
L
BOTH SIDES, TRANSITION AREA, (TIN AND
NICKEL MUST OVERLAP). MUST HAVE
MINIMUM OF 0.00005mm. OF NICKEL
PLATING BOTH SIDES.
N
CH
CONDUCTOR CRIMP
SECTION
INSULATION CRIMP
OPTION 1
CH
INSULATION CRIMP
OPTION 2
CH
G
4.3
N
4.3
N
4.3
E
ZONE "D"
(233)
-----
BOTH SIDES, TRANSITION AREA,
(TIN AND NICKEL MUST OVERLAP).
MUST HAVE MINIMUM OF 0.00005mm.
OF NICKEL PLATING BOTH SIDES.
F
( 0.76 )
M
BOTH SIDES, TRANSITION AREA, (TIN
AND NICKEL MUST OVERLAP). MUST
H
HAVE MINIMUM OF 0.00005mm. OF
NICKEL PLATING BOTH SIDES.
J
C-C
SECTION D-D
SECTION D-D
3 $
JR
3 $
PR
3 $
PR
K
R
R
( 1.25 )
( 3.05 )
PLATING OPTIONS
E
SECTION
SCALE
3.000
CRIMP TOOL INFORMATION (REF. ONLY)
E-E
ZONE "C"
CORNER SEAM ON TOP, BOTH SIDES
MUST BE CLOSED.
WEEK CODE
STAMP
(V)
(W)
2.0
BEFORE COIN
GAGE. PLATING
STAMP. FARSIDE
A
4.30
4.20
NOTES:
1) CONFORMS TO ALL APPLICABLE SECTIONS OF
SAE/USCAR-2 REV.3 EXCEPT TERMINAL BEND RESISTANCE
SECTION 5.2.2
SAE/USCAR-12 REV 2
SAE/USCAR-21
FORD SDS VER 11
2) TERMINAL SYMMETRICAL ABOUT CENTERLINE
EXCEPT AS SHOWN.
3) DIMENSIONAL
1 PLACE
2 PLACE
ANGULAR
TOLERANCE:
#
0.25
#
0.10
# $
3
NOTES:
MATERIALS:
SUFFIX NUMBER AFTER PART NUMBER IN THE CHARTS
INDICATE THE BODY MATERIAL, AND SPRING MATERIAL.
TYPE 1: C14530 CU TO ASTM B-152
THICKNESS 0.305
# 0.008
101A
100C
TENSILE STRENGTH: 372 - 442 Mpa
101C
MIN. ELONGATION: 2.5% IN 51mm
TIN PLATED, SEE PLATING CHART FOR INFORMATION
TYPE 2: C17410 BE CU TO ASTM B-768
THICKNESS 0.203
# 0.008
101A
101B
TENSILE STRENGTH: 758-897 Mpa
101C
YIELD STRENGTH: 655-862 Mpa
101D
MIN. ELONGATION: 7% IN 51mm
TIN PLATED,100% HOT TIN DIP 0.0005mm - 0.0025 mm
TYPE 3: C14530 CU TO ASTM B-152
THICKNESS 0.305
# 0.008
102A
102B
TENSILE STRENGTH: 324 - 394 Mpa
102C
MIN. ELONGATION: 2.5% IN 51mm
SEE SPECIAL PLATING SECTION FOR GOLD INLAY SPECIFICATIONS.
&
MATERIAL TYPE 4: C17410 BE CU TO ASTM B-768
THICKNESS 0.203
# 0.008
103A
103B
TENSILE STRENGTH: 758-897 Mpa
103C
YIELD STRENGTH: 655-862 Mpa
103D
MIN. ELONGATION: 7% IN 51mm
NICKEL PLATED, SULFAMATE DUCTILE NICKEL 0.0013mm - 0.0025mm
TO ASTM B-689 TYPE 2
103F
103
102
MATERIAL
101
MATERIAL
100
MATERIAL
ZONE "A"
ZONE "D"
1.60 MIN
GOLD WIDTH FOR
SPOT GOLD
ZONE "C"
16.4 #
1.0
ZONE "B"
( 1.45 )
BLADE
B
3.8
BEFORE COIN
25.6
+0/-1.0
A
( 15.24 )
A
4) FOR CAVITY SPECIFICATION INFORMATION
REFERENCE F.C.I. DRAWING 15001 FOR UNSEALED CAVITY
AND F.C.I. DRAWING C15006 FOR SEALED CAVITY
5) SEE USCAR DRAWING EWCAP-001 FOR DIRECT CONNECT MATING
BLADE INFORMATION
6) ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN.
7) QUALITY ASSURANCE REQUIREMENTS PER DCA PS-7300:(2)
8) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING
DIMENSIONS OR SPECIFICATIONS. (3)
9) INDICATES IN-PROCESS GAGE INSPECTION FOR MANUFACTURING
DIMENSIONS. (2)
101E
E
2.90
VENDOR I.D.
STAMP
DIE NUMBER
FARSIDE
( 29.46 )
USE PART NUMBER 54001803-20 FOR PRE
PLATED NOTCHED MATERIAL.
USE PART NUMBER 54001803-10 FOR POST
PLATED NOTCHED MATERIAL
INSULATION HOLE SIZE
AND SHAPE OPTIONAL
FOR ALL CABLE SEAL
GRIP SIZES
& TYPES
NOTE: NO HOLE ON
NON-CABLE SEAL
APPLICATION
103E
RAISED SERRATIONS
SECTION
A-A
11.5
GREASE OVERFLOW
PERMISSIBLE
IN THIS AREA.
PARTIAL SECTION
GOLD INLAY
TOP SURFACE
ONLY
A-A
EXPOSED BASE
MATERIAL
MATERIAL TYPE 5: C14530 CU TO ASTM B-152
THICKNESS 0.305
# 0.008
104A
104C
TENSILE STRENGTH: 324 - 394 Mpa
104C
MIN. ELONGATION: 2.5% IN 51mm
SEE SPECIAL PLATING SECTION FOR SPOT GOLD SPECIFICATIONS.
104
RAISED SERRATION
10,12 GA
RECESSED
SERRATIONS
22-14 GA
3.50
2X
3.20
C
8.2
0.20/0.05 COIN
TOP OF BOX AND TRANSITION AREA,
MEASURE BEFORE FORMING.
A
0.20/0.05
COIN, ALL GRIPS
EXCEPT CABLE SEAL
(K)
MATERIAL TYPE 6: C14530 CU TO ASTM B-152
THICKNESS 0.305
# 0.008
105A
105B
TENSILE STRENGTH: 324 - 394 Mpa
105C
MIN. ELONGATION: 2.5% IN 51mm
SEE SPECIAL PLATING SECTION FOR SILVER STRIPE SPECIFICATIONS.
105
C
D
A
(
10/12
12
14/16
18/20
SLOT OPTIONAL
NOTE:
1.INLAY MATERIAL TO BE GOLD ALLOY, (WE#1)
PER ASTM B522 (69% Au, 25% Ag,
6% Pt) 0.00025mm MINIMUM OVER
A PALLADIM ALLOY, (60%PALLADIUM, 40%SILVER)
0.00051mm MIN, OVER NICKEL NI-BP050 0.0203/0.02740mm.
2(18/20)
22
GAGE
2
2
9
7
9
5
SERRATIONS
SPRING
( 3.90 )
GRIPS
PRESSURE FILL,
SEE CHART FOR TYPE OF GREASE
( 2.6 )
C1)
(
C1/2
C1)
C2
C1/2
C
D
L
C2
SECTION
CORE GRIP
REELING OPTIONS
GRIPS
C-C
SECTION
DOUBLE WIRE CORE GRIP
C-C
EDGE OF
STOCK
GOLD INLAY
SEE NOTE
4.3 /3.3
0.13 MIN
FEED
FEED
B
(J)
X
X
B
B
10.1
( 2.0 )
EXPOSED
BASE MATERIAL
#
0.5
STANDARD FEED
DIRECTION "B"
UNWIND
UNWIND
REWIND FEED
DIRECTION "A"
D1/2
(
D1)
D1/2
12-00426 ALL
TERMINALS TO FEED AS SHOWN AFTER BEING REELED OFF PRODUCTION TOOL
PACKAGING: PANCAKE REELS WITH PAPER INTERLEAF
ADDITIONAL PACKAGING:
(GOLD INLAY) ONLY: OUTSIDE OF REELS TO BE MARKED WITH LARGE BLUE "X"
NOTE: CUSTOMER REQUESTS FOR REWIND PARTS WILL INCLUDE
AN "RW_" AT THE END OF THE BILL OF MATERIAL (B.O.M) PART NUMBER EXAMPLE
STANDARD WIND: FCI PART NUMBER
REVERSE WIND: FCI PART NUMBER THEN: RWA
THIS PART NUMBERING SYSTEM WILL BE
AVAILABLE FOR ALL CHARTED (B.O.M) PART NUMBERS
D2
D1/2
D2
2X(
D1)
3X(
D2
D1)
-
S: 3/28/12
REVISED AND REDRAWN IN PDS, ADDED P/N F820310, SYMBOLS
F920310,
MATERIAL
TYPE 3
NICKEL INLAY
SEE NOTE
PALLADIUM-SILVER INLAY
SEE NOTE
-
SEE NOTES
-
SEE NOTES
--
DIE 471
---
GOLD INLAY PLATING
SECTION
UNSEALED GRIP
INSULATION TYPE 1
D-D
SECTION
DOUBLE WIRE GRIP
INSULATION TYPE 2
D-D
SECTION
CABLE SEAL GRIP
INSULATION TYPE 3
D-D
C15005-CUST
A0
2004-11-05
2012/05/04
2012/05/04
THIRUPATHY
Bob CUE
Frank HOLUB
Jeff CAMPBELL
APEX 2.8 FEMALE TERMINAL
(2.80 mm APEX TERMINAL)
6243
C15004-CUST
SERIAL RELEASED
See Table
S
-
1
1
LAST INSPECTION BALLOON NUMBER:
1-49: 17, 50-99: 74, 100-199: 105, 200-299: 213
2012/05/04
C15004-CUST
-
4:1
嵌入式系统
京公网安备 11010802033920号
Copyright © 2005-2026 EEWORLD.com.cn, Inc. All rights reserved
电子工程世界
