Powerpole
®
Connectors
- PP180: up to 350 Amps
PP180 are the largest of the Powerpole
®
series housings.
They are designed to accommodate up to 3/0 (70 mm²)
wires and handle high currents up to 350 amps. Busbar
contacts are also available for power inputs and takeoffs.
Color-coded housings minimize user confusion and the
potential of cross mating circuits.
• Allows currents up to 350 amps
Low Resistance Silver Plated Copper Contacts
Wire to Busbar
UL Rated for Hot Plugging up to 75 Amps
Powerpole
®
PP180
SECTION 2
• Great for battery or other applications where the ability to
interrupt circuits is required
Busbar Contacts Work with Standard Housings
• Provides a hot swappable quick disconnect system for busbar
power distribution
| PP180 ORDERING INFORMATION |
The largest Powerpole
®
housing can be used with wire
contacts for up to 3/0 AWG [85mm²] or busbar contacts.
Description
-------- Part Numbers --------
Minimum Quantity ... 250
50 .......
Red
1381G3-BK 1381G3
Green
1381G4-BK 1381G4
Black
1381G1-BK 1381G1
White
1381G2-BK 1381G2
Blue
1381-BK
1381
PP180 Housings
[ 28.6 ]
1.13
[ 28.6 ]
1.13
[ 82.6 ]
3.25
[ 30.0 ]
1.18
[ 129.7 ]
5.5
Front View Mated Length
PP180 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for 2/0 to 3/0 AWG
(70 to 85 mm²) offer extended capability in the same housings. See Reducing bushings in accessory section for smaller wires.
Mating
AWG mm² Force
Minimum Quantity ........
3/0
85
Low
2/0
67.4 Low
1/0
53.5 High
1
42.4 High
2
33.6 High
4
21.1 High
6
13.3 High
Dimensions
-A-
-B-
-C-
-D-
---------- Loose Piece Part Numbers -----------
inches mm
inches mm
inches mm
inches mm
500
300 250
50 .......................................................................................................................
-
-
1328G2-BK 1328G2
2.35 59.69
0.70 17.78
0.58 14.73
1.04
26.42
-
1328G1-BK -
1328G1
2.35 59.69
0.64 16.26
0.49 12.45
1.04
26.42
1382-BK -
-
1382
2.35 59.69
0.52 13.21
0.44 11.18
1.04
26.42
1347-BK -
-
1347
2.35 59.69
0.52 13.21
0.39 9.91
1.04
26.42
1383-BK -
-
1383
2.35 59.69
0.52 13.21
0.35 8.89
1.04
26.42
1384-BK -
-
1384
2.35 59.69
0.52 13.21
0.30 7.62
1.04
26.42
1348-BK -
-
1348
2.10 53.34
0.37 9.40
0.22 5.59
0.80
20.32
D
C
B
[ 12.70 ]
050
A
© 2017 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, Powerpole®, SPEC Pak® and the APP Logo are registered trademarks of
Anderson Power Products, Inc.
All Data Subject To Change Without Notice
www.andersonpower.com
- 39 -
Use 2 busbar contacts per housing to provide a quick disconnect input or
output busbar connection. Busbar contacts are for mating with wire contacts
only. Part number 180BBS includes lock nuts. Locknuts must be ordered
separately for 180BBS-BK.
Mating
Thread
Force ------ Loose Piece Part Numbers ------
Minimum Quantity ................ 1,000
120
10 .....
Busbar 1/4-20
High 180BBS-BK 180BBS -
Lock Nut 1/4-20
N/A
H1216P7
110G56 110G55
PP180 Silver Plated Busbar Contacts
See Busbar contact drawing on
website for further detail.
[ 109.7 ]
4.3
[ 2.7 ]
0.50
[ N/A ]
1/4-20
[ 25.4 ]
1.0
[ 4.6 ]
0.18
Powerpole
®
PP180
| PP180 SPECIFICATIONS |
Current Rating Amperes ¹
Singlepole (wire-wire) (3/0 AWG)
2x2 Block (wire-wire) (3/0 AWG)
Singlepole (wire-busbar) (1/0 AWG)
Voltage Rating AC/DC
UL 1977
Dielectric Withstanding Voltage
Volts AC
SECTION 2
Electrical
Mechanical
UL 1977 CSA
350
230
350
180
Wire Size Range
Wire Contacts with Bushings
Max. Wire Insulation Diameter
Operating Temperature ²
Mating Cycles No Load by Plating
Wire and Busbar Contacts
Avg. Mating / Unmating Force
Wire & Busbar Contacts
Min. Contact / Spring Retention Force
AWG
10 to 3/0
in.
0.900
mm²
5.3 to 85
mm
22.860
600
°F
°C
-4° to 221° -20° to 105°
Silver (Ag)
10,000
Lbf.
10
Lbf.
120
N
44
N
534
2,200
Avg. Mated Contact Resistance Milliohms ¹
6” of 1/0 AWG wire
0.100
UL Hot Plug Current Rating Amperes
4
250 cycles at 120V DC
75A
Materials
Housing
Plastic Resin
Contact Retention Spring
Housing Flammability Rating
UL94
Glow Wire
Contact
Base
Plating
Contact Termination Methods
Crimp ³
Hand Solder
Wrench / Socket*
*Busbar Contacts Only
Protection
Polycarbonate
Stainless Steel
Touch Safety with Wire Contacts
IEC 60529 IP10
Connector
Series
Creepage /
Clearance
per IEC 60950-1
Unmated
Mated
Unmated
Mated
6.02 mm
6.02 mm
6.02 mm
6.02 mm
IIIa
Material
Group
V-0
960°C (GWFI) / 850°C (GWIT)
Configurations
Single Pole
PP180
Copper Alloy
Silver
Stacked Powerpole
®
NOTE 1: See IEC 60664-1 for working voltage.
NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded.
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP
recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the
maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the
performance of our connectors along with UL and CSA recognition.
4
Based on 2 housings blocked together.
- 40 -
www.andersonpower.com
All Data Subject To Change Without Notice
| PP180 TEMPERATURE CHARTS |
PP180 Singlepole
Temperature Rise at Constant Current
Temperature rise charts are based on a 25°C ambient temperature.
For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website.
PP180 Multipole
Temperature Rise at Constant Current
60
50
Temperature Rise
Above Ambient (°C)
60
50
Temperature Rise
Above Ambient (°C)
40
30
20
10
40
30
20
10
0
0
50
3/0 AWG
1 AWG
100
150
200
250
300 350
1/0 AWG
4 AWG
Powerpole
®
PP180
SECTION 2
0
0
50
3/0 AWG
1 AWG
100
150
200
250
300 350
1/0 AWG
4 AWG
Amperes Applied
2/0 AWG
2 AWG
Amperes Applied
2/0 AWG
2 AWG
Current - Temperature Derating per IEC 60512-5-2 Test 5B
125
Ambient Temperature (°C)
PP180 Singlepole
Derating vs. Ambient Temperature
Ambient Temperature (°C)
125
100
75
50
25
PP180 Multipole
Derating vs. Ambient Temperature
100
75
50
25
0
50
100 150 200 250 300 350 400
Amperes Applied
2/0 AWG
2 AWG
1/0 AWG
4 AWG
0
50
100 150 200 250 300 350 400
Amperes Applied
2/0 AWG
2 AWG
1/0 AWG
4 AWG
3/0 AWG
1 AWG
3/0 AWG
1 AWG
All Data Subject To Change Without Notice
www.andersonpower.com
- 41 -
| Powerpole
®
PP180 Accessories |
Mounting clamps can be used for fastening a block of
Powerpole
®
180 series housings to a panel. Connector
blocks must be a complete square for the clamps to work
properly. Fastening hardware not included.
Description
- Part Numbers -
Minimum Quantity ... 20 sets of 2 .....
2 Pole
1465G1
3 Pole
1465G2
Mounting Clamp
Mounting Clamp
Panel
2 Pole 3 Pole
Powerpole
®
PP180
Retaining pins are used to keep stacked Powerpole
®
180 series housings from separating.
Retaining pins are inserted in the circular opening between two housings stacked side by side.
Dimension “B” is +/- .015 in or .38 mm.
Dimensions
-A-
-B-
Description
----- Part Numbers -----
inches
mm
Minimum Quantity ...
1,000
100
..................................................................................
1 Block High
111812P6 110G18
0.196 / 0.207 4.98 / 5.26
1.000 25.400
2 Block High
111812P8 110G20
0.196 / 0.207 4.98 / 5.26
1.500 38.100
Retaining Pins
SECTION 2
B
A
Reducing Bushings
Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical
capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size
Wire Size
----------------- Part Numbers ---------------- inches mm
Minimum Quantity ..................................................... 1,500
1,000
500
100 ............................
1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²]
-
-
5687-BK 5687 0.39 9.91
1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²]
5690-BK
-
-
5690 0.34 8.64
1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²]
-
5693-BK -
5693 0.27 6.86
1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²]
-
5663-BK -
5663 0.22 5.59
1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK
-
-
5648 0.19 4.83
[ 25.4 ]
1.0
ID
Wire Entrance
For environmentally sealed connector shells to hold Powerpole
®
15-180 connectors, see SPEC Pak
®
product series on our
website, www.andersonpower.com
- 42 -
www.andersonpower.com
2017-0041
DS-PP180 REV C5
All Data Subject To Change Without Notice
Powerpole
®
- Tooling Information
W ire Size
AWG
mm²
Reeled Part Numbers
Tin
Plating
Silver
Plating
Reeled Contact Crimp Tool
APP
Applicator
APP Press
PP15 / 45 Flat Wiping Power & Ground
#16 / 20 1.3 / 0.52
#16 / 20 1.3 / 0.52
#12 / 16 3.3 / 1.3
#10 / 14 5.3 / 2.1
#12 / 16 3.3 / 1.3
#10 / 14 5.3 / 2.1
#10 / 14 5.3 / 2.1
#10 / 14 5.3 / 2.1
#10 / 14 5.3 / 2.1
262G1
269G2
261G1
261G2
269G1
269G3
200G1L
201G1H
1830G1
262G2
N/A
N/A
261G3
N/A
N/A
200G3L
N/A
1830G2
TD0102
TD0101
115V= TE0101
230V = TE0102
Powerpole
®
Tooling
SECTION 2
NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2
* APP applicators are mechanical feed style and do not require an air feed kit.
W ire Size
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
Lo o s e P i ece C ont ac t C r i m p Tool
Pneumatic
Hand
Bench
Tool
or
Tool
+
Number
Die
+
Locator of Crimps
AWG
mm²
PP15 / 45 Flat Wiping Power & Ground
#16 / 20 1.3 / 0.52
#12 / 16 3.3 / 1.3
N/A
N/A
1332
1331
N/A
N/A
N/A
N/A
N/A
1309G6
or
1309G8
1309G3
or
1309G8
N/A
N/A
N/A
Single
1309G2
or
1309G8
1367G1
#16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK
#16 / 20 1.3 / 0.52 269G2-LPBK
#12 / 16 3.3 / 1.3
#10 / 14 5.3 / 2.1
#12 / 16 3.3 / 1.3
#10 / 14 5.3 / 2.1
261G1-LPBK
269G1-LPBK
269G3-LPBK
261G2-LPBK 261G3-LPBK
#10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK
#10 / 14 5.3 / 2.1 201G1H-LPBK
310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK
1307
5900
1875G1
N/A
#10 / 12 5.3 / 3.3
5952
1875G2
5953
5915
1875G3
PP75
#6
#8
13.3
8.4
1389G6
1388G6 1389G21
1309G4
1387G1
1389G6
1389G21
1388G7
1389G6
1389G21
Single
PP120
1/0
#1
#2
#4
#6
3/0
2/0
1/0
#1
#2
#4
#6
53.5
42.4
33.6
21.2
13.3
85
53.5
53.5
42.4
33.6
21.1
13.3
N/A
N/A
1323G2
1323G1
1319
1319G4
1319G6
1368
Series
1387G1
1388G4
1388G3
1389G4
Single
PP180
1328G2
1328G1
1382
1347
1383
1384
1348
1387G1
1388G4
1389G3
Single
1368
Series
1387G2 1303G13 1304G32
Double
1303G12
1. NOTE: See website for the most current information.
2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2
All Data Subject To Change Without Notice
www.andersonpower.com
- 43 -