PRODUCT SPECIFICATION
108-64027
11
th
Dec. 2015 RevB2
FASTON STEEL NICKEL PLATED
1
1.1
SCOPE
Content
This specification covers the performance requirements for FASTON Steel Ni plated receptacle contacts,
6.3mm series, LIF (Low Insertion Force).
The product is suitable for appliance applications which require low insertion force and operates at high
temperatures.
1.2
Qualification
When tests are performed on subject product line, procedures specified in this specification shall be used. All
inspections shall be performed using applicable inspection plan and product drawing.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein.Unless otherwise
specified, latest edition of the document applies.
In the event of conflict between requirements of this specification and product drawing, product drawing shall
take precedence. In the event of conflict between requirements of this specification and referenced documents, this
specification shall take precedence.
For test reports, contact Engineering.
2.1
TE Documents
Drawings for the relevant part numbers
2
Design and Construction
The receptacles shall be of the design, construction and physical dimensions specified on the applicable
product drawings.
2.3
Material and Finish
Carbon steel with pre-Ni finish
2.2
Application of the FASTON terminal
Crimp height must be in accordance with the dimensions specified on the relevant Application specification,
the Log of the mini-applicator or the instruction sheet of the hand tool.
2.5
Operating conditions
Maximum operating temperature, including the temperature increasing due to working current flow to be
250°C.
3
PERFORMANCE AND TEST DESCRIPTION
2.4
Terminals shall be designed to meet the electrical, mechanical and environmental performance
requirements below specified.
Unless otherwise specified, all measurements and tests shall be made at-
Room temperature:23±5°C, Relative humidity:45-75%, Atmospheric pressure:800-1000 bar.
Tyco Electronics Corp India Ltd
All international rights reserved
Tyco Electronics
*Trademark
This information is confidential and propriety to Tyco
Electronics and its worldwide subsidiaries and affiliates.
It may not be disclosed to anyone, other than Tyco
Electronics personnel, without written authorization from
Tyco Electronics Corporation, Harisburg, Pennsylvania USA
This specification is a controlled document and subject to
change. Contact the Engineering Control Organization for
the latest revision.
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108-64027
TABLE 1
TEST DESCRIPTION
3.1
Examination of the product
PROCEDURE
REQUIREMENT
Visual,dimensional and functional Meets requirements of the product
as per applicable inspection plan drawings and no physical damage
and no physical damage. Test
Method”EIA-364-18
B
Speed of tensile testing machine to
Wire section
Minimum tensile
be 50 mm/ min. test until breakage
(AWG)
force (N)
or pull-out as per DIN 46249
24
28
22
36
20
58
18
89
16
133
14
223
12
311
10
356
st
Measure force to push terminal 1 insertion
–
35N max.
onto test tab at the rate of 10 mm/
min.
IEC60512-7, test 13b as per details
in IEC 61210.
Measure force to pull terminal from 1
st
withdrawal
–
40N min.
6
th
extraction
–
20N min.
test tab at a rate of 10 mm/ min.
IEC60512-7, test 13b as per details
in IEC 61210.
Rated Measure potential drop of mated Wire
Test
Max.
Current
Resistance
contacts according to test 2b of Size
(AWG)
(A)
(mΩ)
IEC60512-2.
24
2
5
22
3
5
20
5
5
18
7
5
16
10
5
14
15
5
12
18
5
10
20
5
Temperature rise at rated current as Temperature rise of any individual
per IEC 61210
termination shall not exceed 30°C
(temp. rise = temp. of contact
–
room
temp.)
Subject receptacle mated with test No physical damage.
No
tab to 10-100-10Hz at 10g discontinuities than 1 microsecond
acceleration for 2 hours each in
X,Y and Z directions
–
rate 1
octave/ minute amplitude of
oscillation 0.75mm
Terminals terminated on max. wire The
temperature rise Δt1 of any
10AWG, and 18, 24 AWG .
individual connection is measured
Overload test current to be 150% of after the 24
th
cycle and Δt2 after the
the nominal test current. One cycle 500
th
cycle. The Δt2 value shall not
45 min. on / 15 min. off, duration of
exceed by 15°C the Δt1 value and
neither rise shall exceed 85°C on
500 cycles as per IEC 61210.
3.2
Crimp tensile strength
3.3
Insertion force
3.4
Withdrawal force
3.5
Contact
current
resistance,
3.6
Temperature rise
3.7
Vibration
3.8
Current cycling
Rev.B2
11 Dec. 2015
Page 2 of 5
108-64027
3.9
humidity Conditions:
Upper temperature
–
40 °C
Lower temperature
–
25 °C
Relative huumidity
–
95%, duration
2 cycles, as per IEC 60068-2-30
Thermal shock
Subject receptacle mated with test
tab to 5 cycles, each consisting of:
(a) 2 hours at 100±2°C
(b) 2 hours at 40±2°C and 90-
95% humidity
(c) 2 hours at 30±2°C
Flowing mixed gas corrosion
Subject mated specimen as per test
11g of IEC 60512, with a choice of
method 1 or method 4 (see table 1
of IEC 60512-11-7). The test
duration shall be 4 days, according
to IEC 61984
Alternative:
Corrosion
test
according to ISO 6988, according
to details in IEC 61984
Electrical overload resistance
Subject receptacle mated with test
tab to a current 2 times the rated
value for a duration of 1 hour
Dry Heat
Subject mated connector
assembilies to the condition: 250
º
C ,duration time :96 hours per:EIA-
364-17C
Temperature
cycling
and
transition between contact body and
crimp wire barrel
Voltage drop to be < 1.5 times the
initial value
3.10
Voltage drop to be < 1.5 times the
initial value.
3.11
Corrosion shall not impair safety
with regard to electrical
characteristics
3.12
3.13
No functioning breakdown or
damage. Voltage drop to not drop
below the initial value
No physical damage
Rev.B2
11 Dec. 2015
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108-64027
3.1
Product Qualification and Requalification test sequence
TABLE 2
TEST GROUP AND SEQUENCE
TEST OR EXAMINATION
VISUAL EXAMINATION
MATING FORCE (SINGLE CONTACT)
UNMATING FORCE (SINGLE CONTACT)
CONTACT RESISTANCE
CRIMP TENSILE STRENGTH
TEMPERATURE HUMIDITY CYCLING
CURRENT CYCLING
THERMAL SHOCK
TEMPERATURE RISE
A
1,5
2
4
3
B
1,
C
1,4
D
1,5
E
1,4
F
1,
G
1,4
H
1,4
I
1,4
3
2
2
4
3
3
3
3
3
2
2
3
2
2
2
2
FLOWING MIXED GAS CORROSION
VIBRATION
ELECTRICAL OVERLOAD RESISTANCE
Dry Heat
Rev.B2
11 Dec. 2015
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108-64027
4
4.1
4.1.1
QUALITY ASSURANCE PROVISIONS
Qualification testing
Sample selection
Samples shall be prepared in accordance with applicable instruction sheets. They shall be selected at
random from current production. Each test group from A to I shall consist of 5 minimum samples per wire
size.
4.1.2
Test sequence
Qualification inspection shall be verified by testing samples as specified in table 2.
4.2
Requalification testing
If changes affecting significantly form, fit and function are made to the product or manufacturing
process, partial or complete requalification testing will be implemented, according to requirements
established by product engineering and quality assurance.
4.3
Acceptance
Acceptance is based on verification that product meets requirements of table 1. Failures attributed to
equipment, test setup or operator deficiencies shall not disqualify the product. When product failure
occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm
corrective action is required before resubmittal.
4.4
Quality conformance inspection
Applicable TE quality inspection plan will specify sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in acordance with applicable product drawings and
specifications.
Rev.B2
11 Dec. 2015
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