NUMBER
TYPE
GS-12-110
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Metral™ 1000 Series – 5 Row
Metral™ 2000 Series – 5 Row
1 of 18
AUTHORIZED BY
DATE
K
10 JUN 14
S ALOSIUS
STATUS
UNRESTRICTED
TABLE OF CONTENTS
1.
2.
3.
OBJECTIVE............................................................................................................................................... 3
SCOPE ...................................................................................................................................................... 3
GENERAL ................................................................................................................................................. 3
3.1.
Usage ................................................................................................................................................. 3
3.2.
Visual ................................................................................................................................................. 4
3.3.
Banned/Restricted Substances ......................................................................................................... 4
3.4.
Manufacturing Processability ............................................................................................................. 4
APPLICABLE DOCUMENTS ................................................................................................................... 4
4.1.
Standards and Specifications ............................................................................................................ 4
4.2.
FCI Documents .................................................................................................................................. 5
4.2.1.
Process Specifications ................................................................................................................... 5
4.2.2.
Standards and Test Specifications ................................................................................................ 5
4.3.
Lab Reports - Supporting Data .......................................................................................................... 5
REQUIREMENTS ...................................................................................................................................... 5
5.1.
Qualification ....................................................................................................................................... 5
5.2.
Material .............................................................................................................................................. 6
5.2.1.
Metallic Parts .................................................................................................................................. 6
5.2.2.
Plastic Parts ................................................................................................................................... 6
5.3.
Finish ................................................................................................................................................. 6
ELECTRICAL CHARACTERISTICS ........................................................................................................ 7
6.1.
Low Level Contact Resistance .......................................................................................................... 7
6.2.
Insulation Resistance......................................................................................................................... 7
6.3.
Dielectric Withstanding Voltage ......................................................................................................... 7
6.4.
Current Rating.................................................................................................................................... 7
6.5.
Capacitance ....................................................................................................................................... 8
6.6.
Inductance ......................................................................................................................................... 8
6.7.
Propagation Delay ............................................................................................................................. 8
6.8.
Characteristic Impedance .................................................................................................................. 8
6.9.
Crosstalk ............................................................................................................................................ 9
MECHANICAL CHARACTERISTICS ..................................................................................................... 10
7.1.
Mating/Unmating Force ................................................................................................................... 10
7.2.
Header Signal Compliant Pin Insertion/Retention Force ................................................................. 10
7.3.
Receptacle Signal Compliant Contact Insertion/Retention Force ................................................... 10
7.4.
PCB Hole Deformation Radius ........................................................................................................ 10
7.5.
PCB Hole Wall Damage .................................................................................................................. 10
ENVIRONMENTAL CONDITIONS.......................................................................................................... 11
8.1.
Thermal Shock ................................................................................................................................. 11
8.2.
Humidity ........................................................................................................................................... 11
8.3.
High Temperature Life ..................................................................................................................... 11
8.4.
Mixed Flowing Gas (4-Gas) ............................................................................................................. 12
8.5.
Vibration Sinusoidal ......................................................................................................................... 12
8.6.
Mechanical Shock ............................................................................................................................ 12
GS-01-001
4.
5.
6.
7.
8.
Copyright FCI
Form E-3334
Rev F
PDS: Rev :K
STATUS:Released
Printed: Jun 16, 2014
NUMBER
TYPE
GS-12-110
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Metral™ 1000 Series – 5 Row
Metral™ 2000 Series – 5 Row
2 of 18
AUTHORIZED BY
DATE
K
10 JUN 14
S ALOSIUS
STATUS
UNRESTRICTED
8.7.
8.8.
8.9.
9.
Durability .......................................................................................................................................... 12
Dust Contamination ......................................................................................................................... 13
Disturb.............................................................................................................................................. 13
QUALITY ASSURANCE PROVISIONS.................................................................................................. 13
9.1.
Equipment Calibration ..................................................................................................................... 13
9.2.
Inspection Conditions ...................................................................................................................... 13
9.3.
Sample Quantity and Description .................................................................................................... 13
9.4.
Acceptance ...................................................................................................................................... 13
9.5.
Qualification Testing ........................................................................................................................ 13
9.6.
Re-Qualification Testing .................................................................................................................. 14
9.7.
Qualification Test Sequence Per Table 1 ........................................................................................ 14
9.8.
Qualification Test Sequence Per Table 2 ........................................................................................ 16
Copyright FCI
Form E-3334
Rev F
PDS: Rev :K
STATUS:Released
GS-01-001
Printed: Jun 16, 2014
NUMBER
TYPE
GS-12-110
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Metral™ 1000 Series – 5 Row
Metral™ 2000 Series – 5 Row
3 of 18
AUTHORIZED BY
DATE
K
10 JUN 14
S ALOSIUS
STATUS
UNRESTRICTED
1.
OBJECTIVE
This specification defines the performance, test, quality, reliability and signal integrity requirements of 5 row
Metral™ 1000 & 2000 family of products.
Standard product
84817-type 5 Row Metral™ 1000 Header
74977-type 5 Row Metral™ 2000 Header
84818-type 5 Row Metral™ 1000 Shroud
84621-type 5 Row Metral™ 2000 Shroud
73983-type 5x6 Metral™ 1000 Header
73993-type 5x6 Metral™ 1000 Shroud
84688-type 5 Row Metral™ 1000 Receptacle
73981-type 5x6 Metral™ 1000 Receptacle
10056334-type 5x6 Metral™ 1000 Receptacle
10041743-type 5x6 Metral™ 1000 Receptacle
84881-type 5 Row Metral™ 1000 Extended Header
84809-type 5 Row Metral™ 2000 Extended Header
84882-type 5 Row Metral™ 1000 Extended Shroud
84811-type 5 Row Metral™ 2000 Extended Shroud
84854-type 5 Row Metral™ 1000 Extended Receptacle
Selectively Loaded Product
74817-type 5x6 Metral™ 1000 Header
63743-type 5x12 Metral™ 1000 Header
60066-type 5x18 Metral™ 1000 Header
63779-type 5x24 Metral™ 1000 Heade
10043968-type 5-Row Metral™ 1000 Header with 4000 style Ground Spring and mixed Pins
58542-type 5-Row Metral™ 2000 Header with 4000 style Ground Spring
58543-type 5x6 Metral™ 2000 Shroud with 4000 style Ground Spring
55499-type 5x6 Metral™ 2000 Header
10035400-type 5x24 Metral™ 2000 Header
98122-type 5x6 Metral™ 1000 Extended Header
58392-type 5x6 Metral™ 2000 Extended Header
2.
SCOPE
This specification is applicable to the termination characteristics of the Metral™ 1000 & 2000 family of
products. Metral™ 1000 & 2000 products provide a board-to-board matched impedance interconnect.
3.
GENERAL
3.1.
Usage
The headers, shrouds and receptacles covered by this instruction are intended for use in a wide
variety of environments.
Copyright FCI
Form E-3334
Rev F
PDS: Rev :K
STATUS:Released
GS-01-001
Printed: Jun 16, 2014
NUMBER
TYPE
GS-12-110
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Metral™ 1000 Series – 5 Row
Metral™ 2000 Series – 5 Row
4 of 18
AUTHORIZED BY
DATE
K
10 JUN 14
S ALOSIUS
STATUS
UNRESTRICTED
3.2.
Visual
Visual examinations shall be performed with a magnification up to 10X (8 to 10X recommended).
Parts should be free from blistering, cracks, discoloration, etc.
3.3.
Banned/Restricted Substances
All product where the part number ends in ‘LF’ meet the European Union directives and other country
regulations as described in GS-22-008. The part numbers that do not end in ‘LF’ meet all regulations
except for Pb in SnPb plating.
3.4.
Manufacturing Processability
All products covered by this specification will withstand exposure to 260°C for 60 seconds in a
convection, infra-red or vapor phase reflow oven.
4.
APPLICABLE DOCUMENTS
The following documents, of issue in effect at the date of latest revision of this specification, shall form a part
of this specification to the extent specified herein.
4.1.
Standards and Specifications
ASTM B488: Electrodeposited Coatings of Au /GXT for Engineering Uses
UL94V-0: Tests for Flammability of Plastic Materials in Devices and Appliances
IEC 512: International Electrical Commission Standards
IEC 61076-4-104: Connectors For Use In DC, Low Frequency Analogue And Digital High Speed Data
Applications
GR-1089-CORE: Telcordia Specification “Electromagnetic Compatibility and Electrical Safety -
Generic Criteria for Network Telecommunications Equipment”
GR-1217-CORE, Issue 1, November 1995: Telcordia Specification “ Generic Requirements for
Separable Electrical Connectors”
EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications
Copyright FCI
Form E-3334
Rev F
PDS: Rev :K
STATUS:Released
GS-01-001
Printed: Jun 16, 2014
NUMBER
TYPE
GS-12-110
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Metral™ 1000 Series – 5 Row
Metral™ 2000 Series – 5 Row
5 of 18
AUTHORIZED BY
DATE
K
10 JUN 14
S ALOSIUS
STATUS
UNRESTRICTED
4.2.
FCI Documents
4.2.1. Process Specifications
Specification
BUS-01-040
BUS-15-002/X
BUS-15-006/X
BUS-15-008
BUS-15-005/X
GS-46-001
BUS-19-020
BUS-19-040
Description
VG Site Equipment Calibration Guidelines
Nickel Plating
Tin/Lead Plating
Palladium Nickel Alloy Plating
Au /GXT in Contact Plating
Tin ( lead free ) Plating
Porosity, Plating
Adhesion, Plating
4.2.2. Standards and Test Specifications
Specification
BUS-03-108
BUS-03-110
BUS-03-111
BUS-03-113
BUS-03-114
BUS-03-404
BUS-03-601
Description
Qualification Lab Method and Procedure-Crosstalk Test
Methods
Qualification Lab Method and Procedure-Characteristic
Impedance
Qualification Lab Method and Procedure-Propagation
Delay Measurements
Qualification Lab Method and Procedure-Induction
Measurements
Qualification Lab Method and Procedure-Capacitance
Measurements
Normal Force Measurements
Current Rating / 30°C Temperature Rise
4.3.
Lab Reports - Supporting Data
Supporting Data
EL 1997-10-082
EL 1998-02-087
EL 2001-04-032
EL 2001-03-074D
EL 2001-02-025A
EL 1998-010-039
EL 1997-011-012
EL 2001-07-049
EL 2001-08-019
EL-2007-01-012A
EL 1999-02-091
EL 2000-02-012B
EL 2001-03-074
EL 2001-08-019A
5.
REQUIREMENTS
5.1.
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
Copyright FCI
Form E-3334
Rev F
PDS: Rev :K
STATUS:Released
GS-01-001
Printed: Jun 16, 2014
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