This specification defines the performance, test, quality and reliability requirements of the USB+Power
(Universal Serial Bus with keyed power terminals) including the following: Series “A” Right Angle
2.0
SCOPE:
This specification is applicable to the termination characteristics of the USB+ Power family of products,
which provides interconnection of computer peripherals.
3.0
GENERAL
This document is composed of the following sections:
Paragraph
1.
2.
3.
4.
5.
5.1
5.2
5.3
5.4
5.5
6.
7.
8.
9.
9.1
9.2
9.3
9.4
9.5
9.6
Figure 1
Figure 2
Table 1
Title
OBJECTIVE
SCOPE
GENERAL
APPLICABLE DOCUMENTS
REQUIREMENTS
Qualification
Product Examination
Material
Finish
Design and Construction
ELECTRICAL CHARACTERISTICS
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
QUALITY ASSURANCE PROVISIONS
Equipment Calibration
Inspection Conditions
Sample Quantity And Description
Acceptance
Qualification Testing
Re-qualification Testing
CONTACT RESISTANCE MEASUREMENT POINTS
SHOCK AND VIBRATION MOUNTING FIXTURE
QUALIFICATION TESTING AND SEQUENCE MATRIX
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI Electronics. No part of the information shown on this document may be used in
any way without the written consent of FCI Electronics.
Form E-3005
Rev A 02/12/01
V20603
GS-01-001
PDM: Rev:J
PDM: Rev:K
STATUS:
Released
Released
Printed: May
28, 2010
.
Nov
06,
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
(Was GES-12-130)
REVISION
GS-12-130
USB + Power Product Specification
2 of 16
AUTHORIZED BY
K
DATE
XK
ZHANG
07/05/10
CLASSIFICATION
UNRESTRICTED
4.0
APPLICABLE DOCUMENTS
4.1
Specifications:
4.1.1 Engineering Drawings
55917, 57489,10063583
74233, 57496
4.2
Military Standards:
4.2.1 MIL-STD-202F:
4.2.2 MIL-STD-1344A:
4.2.3 MIL-C-45662:
USB + Power Receptacle Assembly
USB + Power Plug Assembly
Test Methods for Electronic Component Parts
Test Methods for Electrical Connectors
Equipment Calibration
4.3
Federal Specifications:
4.3.1 QQ-N-290:
4.3.2 QQ-B-750:
4.3.3 QQ-S-571:
Nickel Plating (Electrodeposited)
Phosphor Bronze Alloy Strip
Solder
4.4
Other Standards and Specifications:
4.4.1 UL94:
Flammability
4.4.2 ASTM B-103:
Phosphor Bronze
4.4.3 ISO 9000:
4.4.4 EIA 364:
Electrical connector/socket test procedures including
environmental classifications
4.4.5 ASTM-D-4565:
Physical and Environmental Performance Properties of
Insulation and Jacket for Telecommunications Wire and
Cable, Test Standard Method
4.4.6 ASTM-D-4566:
Electrical Performance Properties of Insulation and
Jacket for Telecommunication Wire and Cable, Test
Standard Method
4.4.7 USB
Universal Serial BUS Specification
4.5
Berg Specifications:
4.5.1
BUS-03-114:
4.5.2
BUS-03-404:
4.5.3
BUS-03-405:
4.5.4
BUS-03-601:
4.5.5
BUS-16-016:
4.5.6
BUS-16-074:
4.5.7
BUS-19-002:
4.5.8
BUS-19-020:
4.5.9
BUS-19-040:
4.5.10 BUS-19-002:
4.5.11 BUS-19-122:
Capacitance Measurement
Normal Force Measurement
Insertion/Withdrawal Force Measurement
Current Rating/30° Temperature Rise
Phosphor Bronze Strip
PCT, 30% glass
Solderability
Porosity
Plating Adhesion
Surface Mount Solder Joint Reliability
Solder Joint Reliability Test Procedure for Surface Mount
Connectors
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI Electronics. No part of the information shown on this document may be used in
any way without the written consent of FCI Electronics.
Form E-3005
Rev A 02/12/01
V20603
GS-01-001
PDM: Rev:J
PDM: Rev:K
STATUS:
Released
Released
Printed: May
28, 2010
.
Nov
06,
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
(Was GES-12-130)
REVISION
GS-12-130
USB + Power Product Specification
3 of 16
AUTHORIZED BY
K
DATE
XK
ZHANG
07/05/10
CLASSIFICATION
UNRESTRICTED
5.0
REQUIREMENTS
5.1
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.2
Product Examination
Product will be examined per EIA-364-18 verifying visually paragraphs 5.3, 5.4, and 5.5.
Dimensional examination is not required.
5.3
Material
Material for each part shall be specified herein, or equivalent. Substitute material shall meet the
performance requirements of this specification.
5.3.1
Receptacle and Plug Terminal
- The material shall be high strength copper alloy strip.
5.3.2
Receptacle and Plug Insulator Housings and Covers
- Connectors shall be molded of
plastic that is rated UL94-V-0 or better in accordance with UL-94.
5.3.3
Receptacle and Plug Shell
- The base material shall be phosphor-bronze strip.
5.3.4
Insulator housings and covers of lead free part
- The insulator housings and covers of lead
o
free part will withstand exposure to 260 C peak temperature for 40 seconds in a
convection, infra-red or vapor phase reflow oven. For 10063583, it also can withstand
o
exposure to 260 C peak temperature for 10 seconds for 3 times.
5.3.5
Lead free products
– All lead free products are RoHS compatible.
5.4
Finish
5.4.1
Receptacle and Plug terminals
- shall be plated in the contact area with 0,76um (30
µinches)
palladium nickel with gold flash minimum over 1,27um (50
µinches)
minimum nickel. The
receptacle terminal solder tail sections shall be plated with 2,54um (100
µinches)
90/10 tin-
lead minimum or 2,54um (100
µinches)
minimum matted tin for lead free part over 1,27um
(50
µinches)
minimum nickel. The terminal areas outside of the contact areas and the
solder tail areas shall be plated with 1,27um (50
µinches)
nickel minimum.
5.4.2
Outside shells
- shall be plated with 2, 00um (75µinches) minimum 90/10 bright tin-lead
over 1,27um (50
µinches)
minimum nickel underplate or 2, 00um (75µinches) minimum
bright tin over 1,27um (50
µinches)
minimum nickel underplate or only 1.27um (50 micro
inches) minimum nickel.
5.4.3
Lead free plating
- All plating chemical for lead free part are qualified by FCI. FCI
qualification include solderability, whiskering, solder joint reliability and tarnishing effects.
5.5
Design and Construction
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI Electronics. No part of the information shown on this document may be used in
any way without the written consent of FCI Electronics.
Form E-3005
Rev A 02/12/01
V20603
GS-01-001
PDM: Rev:J
PDM: Rev:K
STATUS:
Released
Released
Printed: May
28, 2010
.
Nov
06,
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
(Was GES-12-130)
REVISION
GS-12-130
USB + Power Product Specification
4 of 16
AUTHORIZED BY
K
DATE
XK
ZHANG
07/05/10
CLASSIFICATION
UNRESTRICTED
5.5.1
Receptacle connector
- is a multiple piece assembly having a lower single row of contacts
(USB standard terminals) spaced on dissimilar centerlines (the two inner contacts are
spaced 2.0mm apart and the terminals adjacent to these terminals are spaced 2.5mm
away) in the interface area. The Upper row of contacts used for power transmission is
spaced 2.5mm apart. Each terminal transition will be a 90 degree bend to allow for
termination to the PC board by a through hole leg. The outside shell has six resilient
contact arms (four on the sides and two on the bottom) that act as ESD grounding as well
as cable plug retention features. The two arms on the side of the shell assure that there is
constant contact between the shell and the shell of the cable assembly plug while the
connectors are mated. The receptacle is has a recess to accommodate the spring latch on
the plug connector. The entire receptacle assembly is attached to the printed circuit board
via four retention claws on the outside shell. The connector has four keys for various
supply voltages. Refer to the Customer Drawing for recommended P.C. Board thickness
and keying positions.
5.5.2
The plug connector
- is a multiple piece assembly having a lower single row of contacts
(USB standard terminals) spaced on dissimilar centerlines (the two inner contacts are
spaced 2.0mm apart and the terminals adjacent to these terminals are spaced 2.5mm
away) in the interface area. The Upper row of contacts used for power transmission is
spaced 2.5mm apart. Each terminal is straight and is soldered to the cable connectors.
The connector is fitted with two shells. The front shell when mated with the receptacle is in
contact with the resilient contact arms of the receptacle providing EMI protection. The rear
shell provides EMI protection as well as clamps to the cable providing a specified cable
strain relief pull force. The outside shell has six resilient contact arms (four on the sides
and two on the bottom) that act as ESD grounding as well as cable plug retention features.
The two arms on the side of the shell assure that there is constant contact between the
shell and the shell of the cable assembly plug while the connectors are mated. A plastic
spring latch on top of the connector positively latches into the receptacle connector when
mated. The connector provides four keying positions for various supply voltages. Refer to
the Customer Drawing keying positions.
5.5.3
Mating
- The connectors shall be capable of mating and unmating manually without the use
of special tools.
5.5.4
Workmanship
- Connectors shall be uniform in quality and shall be free from burrs,
scratches, cracks, voids, chips, blisters, pin holes, sharp edges, other defects, debris and
any ingress of foreign material that will adversely affect life or serviceability.
5.5.5
Temperature Rating
- The receptacle connector shall be capable of withstanding a storage
temperature range of -55
o
C to
85
o
C and an operating temperature range of
-55
o
C to
85
o
C.
6.0
ELECTRICAL CHARACTERISTICS
6.1
Low Level Contact Resistance(LLCR)
6.1.1
6.1.2
6.1.3
Test Standard:
Acceptance Criteria:
Connection Method:
EIA 364-23
30mΩ max.
Attach current and voltage leads as shown in Figure 1
for p/n 55917, 74233/ Figure 3 for p/n 57489, 57496
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI Electronics. No part of the information shown on this document may be used in
any way without the written consent of FCI Electronics.
Form E-3005
Rev A 02/12/01
V20603
GS-01-001
PDM: Rev:J
PDM: Rev:K
STATUS:
Released
Released
Printed: May
28, 2010
.
Nov
06,
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
(Was GES-12-130)
REVISION
GS-12-130
USB + Power Product Specification
5 of 16
AUTHORIZED BY
K
DATE
XK
ZHANG
07/05/10
CLASSIFICATION
UNRESTRICTED
6.2
Insulation Resistance
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
Test Standard:
Acceptance Criteria:
Test Voltage:
Electrification Time:
Measurement Points:
EIA 364-21
>1000 megohms, mated and unmated
500 volts DC
2 minutes
Between adjacent contacts and between contacts shell
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI Electronics. No part of the information shown on this document may be used in
any way without the written consent of FCI Electronics.
1. Introduction
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