500 Series
Packaged Temperature
Probes
DESCRIPTION
The 500 Series is broad portfolio of air/gas, liquid and surface
temperature probes that use Honeywell's NTC (Negative
Temperature Coefficient) thermistors.
Thermistors can be very effective in sensing temperatures of
gases, liquids or solids because of their enhanced sensitivity.
These small, easy to install probe assemblies support and
position the thermistor elements within the media to be
monitored as well as protect the thermistors against damage in
use or handling. The assemblies also help direct thermal or
fluid flow evenly across the thermistors for accurate
temperature sensing.
The enhanced reliability, precision and stability of the 500
Series products allow the customer greater flexibility in
temperature monitoring and control. The wide operating
temperature range is -60 °C to 300 °C [-76 °F to 572 °F]
provides application flexibility.
FEATURES
•
•
•
•
•
•
•
•
•
•
•
•
Air/gas, surface, immersion and liquid level
NTC type output
Enhanced sensitivity
Small package size
Easy to install
Enhanced reliability
Enhanced accuracy
Enhanced stability/low drift
Wide operating temperature range
Wide variety of probe assembly styles
Custom configurations available
RTD linear output available
•
•
•
•
POTENTIAL APPLICATIONS
Industrial: HVAC, refrigeration, office automation, air
compressors, industrial ovens and ranges, hydraulic
systems, processing and packaging, power generation
Transportation: heavy duty or sport vehicle engine oil, air
inlet, fuel, coolant or surface temperature sensing
Aviation: engine bleed air or environmental control systems
Weather stations
Honeywell also offers RTD (Resistance Temperature Detector)
technology that may be packaged into probe assemblies for
similar applications that may require an RTD linear output
instead of an NTC thermistor output.
The 500 Series is available in a wide variety of housing styles
and materials, R-T (Resistance-Temperature) curves,
mounting methods, mechanical interface, electrical interface
and connector types to meet most applications.
In addition to custom configurations, a variety of existing
designs is available.
500 Series
Table 1. General Specifications
Characteristic
Temperature sensing type
Thermistor type
Nominal resistance at 25 °C [77 °F]
Operating temperature range
Tolerance
Accuracy
Time constant in air
Dissipation constant in air
Time constant in water at 0.914 m/s [3 ft/s]
Dissipation constant in water at 0.914 m/s [3 ft/s]
Time constant on metal surface
Dissipation constant on metal surface
1
Housing material
Parameter
air/gas, surface, immersion and liquid level
NTC
100 Ohm to 1,000,000 Ohm (inclusive)
-60 °C to 300 °C [-76 °F to 572 °F] (inclusive)
±0.5%
to ±20% (catalog listing specific)
single point or curve match
0.5 s to 150 s (inclusive)
0.1 mW/°C to 6 mW°C (inclusive)
5 s to 10 s (inclusive)
5 mW/°C to 6 mW/°C (inclusive)
3.0 s to 30 s (inclusive)
3.3 mW/°C to 30 mW/°C (inclusive)
•
nickel-plated copper
•
aluminum
•
plastic
•
brass
•
tin-plated copper
•
copper
•
stainless steel
•
ceramic-filled tubing
•
stainless steel/plastic
•
epoxy filled
•
steel magnet
•
glass encapsulated
•
Kynar tubing
Threaded Body
Ring Tongue
Adhesion
•
#1/4
•
1/8-27 NPT
Bracket
•
#5/16
•
1/4-18 NPT
•
#4
•
5/15-24 UNF
•
with one hole (#6)
•
#5
•
3/8-24 UNF-2A
•
with two holes (#6)
•
#6
•
8-32 UNC-2A
•
#8
•
9/16 18 UNF-2B
Bullet Housing
•
#10
•
M5x0.8 6 g
•
magnet
•
BS G 1/8 B to BS
•
push fit
2779
Flexible Tie-Down
•
inbuilt terminal
•
flying leads (two)
•
overmolded connector
•
leadwires
•
cable (pig tail)
•
lead wires with terminal
MOLEX
Other
AMP
•
AMP 172157-1
•
Molex 70107-0002
•
HRS DF 13-2S-1.25
•
AMP 640443-2
•
Molex 50-57-9402
•
quick connect female
•
AMP 104257-1
•
Molex 19003-0064
•
0.187 TAB type
•
AMP 42531-2
•
standard 1/4 phone
receptacles
Packard
plug
•
AMP 172338-1
•
Packard 15300027
•
standard 1/4 stereo
phone plug
Teflon, PVC, Kapton insulated; uninsulated
Mounting method/mechanical interface
1
Electrical Interface
1
Connector
1
Lead material
Note:
1
1. Other options available. Please consult the factory.
2
www.honeywell.com/sensing
Packaged Temperature Probes
Figure 1. Mounting Methods
Adhesion
Bracket
Bullet Housing
Flexible Tie-Down
Ring Tongue
Threaded Body
Honeywell Sensing and Control
3
500 Series
Packaged Temperature
Probes Order Guide (Page 1 of 3)
Catalog Listing
Temperature
Sensing
Type
Nominal
Resistance at
25 °C[77 °F]
Tolerance
Accuracy
BETA
(25/85)
R-T
Curve
Housing
Material
Mounting
Method/
Mechanical
Interface
Adhesion
Ring tongue
(#5)
Electrical
Interface/
Connector
Type
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Lead
wires/AMP
172157-1
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Lead Material
Lead Length
Time
Constant
in Air
Dissipation
Time
Dissipation
Constant in Constant in Constant in
Air
Water at Water at 0.914
0.914 m/s
m/s [3 ft/s]
[3 ft/s]
0,1 mW/°C
N/A
0,7 mW/°C
N/A
N/A
N/A
N/A
N/A
N/A
Time
Constant
on Metal
Surface
N/A
2.0 s
N/A
Dissipation
Constant
on Metal
Surface
N/A
5.2 mW/°C
N/A
511-49BJ01-102
512-32AC05-204
520-41AD08-153
Air/Gas
Surface
Air/Gas
1,000 Ohm
200,000 Ohm
15,000 Ohm
±20.0%
±20.0%
±20.0%
25 °C [77 °F]
25 °C [77 °F]
50 °C [122 °F]
3068
4268
3670
9 Plastic
15 Aluminum
24 Gauge PVC
insulation
24 Gauge Teflon
insulation
28 Gauge Teflon-
impregnated
Fiberglass
30 Gauge Teflon
insulation
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
30 Gauge Teflon
insulation
24 Gauge Kapton
insulation
24 Gauge Kapton
insulation
24 Gauge Kapton
insulation
24 Gauge Kapton
insulation
30 Gauge silver-
plated Teflon
24 Gauge Teflon
insulation
28 Gauge Teflon
insulation
26 Gauge Teflon
insulation
22 Gauge Teflon
insulation
22 Gauge Teflon
insulation
22 Gauge Teflon
insulation
22 Gauge Teflon
insulation
24 Gauge Teflon
insulation
24 Gauge Teflon
insulation
18 Gauge Teflon
insulation
305 mm [12 in]
330 mm [13 in]
1118 mm [44 in]
0.5 s
N/A
16.0 s
12 Ceramic-
Adhesion
filled tubing
14 Epoxy filled Adhesion
5 Epoxy filled Adhesion
12 Stainless
steel
12 Aluminum
11 Aluminum
12 Aluminum
11 Aluminum
11 Aluminum
12 Stainless
steel
11 Stainless
steel
14 Stainless
steel
14 Stainless
steel
16 Nickel-
plated
copper
16 Nickel-
plated
copper
16 Tin-plated
copper
16 Nickel-
plated
copper
16 Tin-plated
copper
16 Tin-plated
copper
16 Brass
Bullet housing
Adhesion
Adhesion
Adhesion
Adhesion
Adhesion
Threaded body
(8-32 UNC-2A)
Threaded body
(8-32 UNC-2A)
Bullet housing
Bullet housing
Ring tongue
(#10)
Ring tongue
(#10)
Ring tongue
(#10)
Ring tongue
(#10)
Ring tongue
(#1/4)
Ring tongue
(#5/16)
Threaded body
(BS pipe thread
G 1/8 B to BS
2779)
Cable-tie wrap
520-41AH02-503
520-41AH05-105
521-59BP01-103
526-31AD50-153
526-31AN07-202
526-31AN08-153
526-31AN25-402
526-31AN36-402
526-33AB20-153
526-33AB47-202
526-59AR04-104
528-59AR12-104
535-32AA20-104
Air/Gas
Air/Gas
Immersion
Surface
Surface
Surface
Surface
Surface
Surface
Surface
Immersion
Immersion
Surface
50,000 Ohm
±8.8%
37 °C [99 °F]
25 °C [77 °F]
25 °C [77 °F]
ESA/SCC-4006-
001-03
ESA/SCC-4006-
001-07
ESA/SCC-4006-
001-08
ESA/SCC-4006-
001-06
ESA/SCC-4006-
001-09
4061
4716
3670
3670
3518
3670
3518
3518
3670
3518
4061
4061
3974
152 mm [6 in]
305 mm [12 in]
64 mm [2.5 in]
305 mm [12 in]
305 mm [12 in]
305 mm [12 in]
305 mm [12 in]
305 mm [12 in]
305 mm [12 in]
356 mm [14 in]
610 mm [24 in]
4267 mm [168 in]
1981 mm [78 in]
16.0 s
16.0 s
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0,7 mW/°C
0,7 mW/°C
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
6.0 s
N/A
N/A
N/A
N/A
N/A
N/A
N/A
6.0 s
6.0 s
N/A
N/A
N/A
5.7 mW/°C
N/A
N/A
N/A
N/A
N/A
N/A
N/A
5.7 mW/°C
5.7 mW/°C
N/A
N/A
N/A
N/A
1.0 s
1.0 s
1.0 s
1.0 s
1.0 s
2.0 s
2.0 s
N/A
N/A
4.0 s
N/A
N/A
N/A
3.3 mW/°C
3.3 mW/°C
3.3 mW/°C
3.3 mW/°C
3.3 mW/°C
5.2 mW/°C
5.2 mW/°C
N/A
N/A
20 mW/°C
1,000,000 Ohm ±20.0%
10,000 Ohm
15,000 Ohm
2,000 Ohm
15,000 Ohm
4,000 Ohm
4,000 Ohm
15,000 Ohm
2,000 Ohm
100,000 Ohm
100,000 Ohm
100,000 Ohm
±20.0%
±1.0%
±1.0%
±1.0%
±1.0%
±1.0%
±0.1 °C [0.18 °F] -5 °C to 35 °C
[32 °F to 95 °F]
±0.5 °C [0.9 °F]
±1.0 °C [1.8 °F]
±1.5 °C [2.7 °F]
±1.0 °C [1.8 °F]
0 °C to 125 °C
[32 °F to 257 °F]
105 °C to 165 °C
[221 °F to 329 °F]
10 °C to 260 °C
[50 °F to 500 °F]
25 °C [77 °F]
535-32AA30-503
Surface
50,000 Ohm
±10.0%
25 °C [77 °F]
3974
305 mm [12 in]
N/A
N/A
N/A
N/A
4.0 s
20 mW/°C
535-32AA33-103
535-32AA35-103
Surface
Surface
10,000 Ohm
10,000 Ohm
±5.0%
±5.0%
25 °C [77 °F]
25 °C [77 °F]
3974
3974
305 mm [12 in]
102 mm [4 in]
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
4.0 s
4.0 s
20 mW/°C
20 mW/°C
535-32BH03-104
535-32BR01-503
535-33AF01-823
Surface
Surface
Surface
100,000 Ohm
50,000 Ohm
82,000 Ohm
±5.0%
±10.0%
±2.9%
25 °C [77 °F]
25 °C [77 °F]
225 °C [437 °F]
3974
3974
3974
305 mm [12 in]
305 mm [12 in]
127 mm [5 in]
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
4.0 s
4.0 s
30.0 s
20 mW/°C
20 mW/°C
10 mW/°C
535-34AB03-103
Surface
10,000 Ohm
±1.0 °C [1.8 °F]
0 °C to 100 °C
[32 °F to 212 °F]
4261
1 Stainless
steel
Lead
wires/quick
connect
female
terminals
Flying leads
(two)
Flying leads
(two)
24 Gauge PVC
insulation
1905 mm [75 in]
30.0 s
6 mW/°C
N/A
N/A
N/A
N/A
535-39BU02-105
535-41AA12-103
Air/Gas
Air/Gas
1,000,000 Ohm ±3.0%
10,000 Ohm
±5.0%
120 °C to 232 °C
[248 °F to 450 °F]
25 °C [77 °F]
4261
3974
1 Glass
encapsulated
Bullet housing
Adhesion
22 Gauge solid nickel 107 mm [4.2 in]
24 Gauge Teflon
insulation
1448 mm [57 in]
4.0 s
25.0 s
2.5 mW/°C
1.9 mW/°C
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
16 Kynar
tubing
009035-1-EN IL50 GLO Printed in USA
August 2008
Copyright © 2008 Honeywell International Inc. All rights reserved
Page 4
500 Series Thermistor
Packaged Temperature
Probes Order Guide (Page 2 of 3)
Catalog Listing
Temperature
Sensing
Type
Nominal
Resistance at
25 °C[77 °F]
Tolerance
Accuracy
BETA
(25/85)
R-T
Curve
Housing
Material
Mounting
Method/
Mechanical
Interface
Electrical
Interface/
Connector
Type
Lead Material
Lead Length
Time
Constant
in Air
Dissipation
Time
Dissipation
Constant in Constant in Constant in
Air
Water at Water at 0.914
0.914 m/s
m/s [3 ft/s]
[3 ft/s]
3 mW/°C
3 mW/°C
3 mW/°C
2 mW/°C
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Time
Constant
on Metal
Surface
N/A
N/A
N/A
N/A
Dissipation
Constant
on Metal
Surface
N/A
N/A
N/A
N/A
535-42AR08-503
535-42AR10-403
535-42AR16-253
535-42BA02-303
Air/Gas
Air/Gas
Air/Gas
Air/Gas
50,000 Ohm
40,000 Ohm
25,000 Ohm
30,000 Ohm
±5.0%
±5.0%
±1.0%
±2.0%
25 °C [77 °F]
25 °C [77 °F]
25 °C [77 °F]
7.2 °C [50.0 °F]
3974
3974
3974
3974
16 Stainless
steel
16 Stainless
steel
16 Stainless
steel
16 Plastic
Bracket with one Flying leads
hole (#6)
(two)
Bracket with one Flying leads
hole (#6)
(two)
Bracket with one Flying leads
hole (#6)
(two)
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
165 mm [6.5 in]
457 mm [18 in]
165 mm [6.5 in]
N/A
150.0 s
150.0 s
150.0 s
30.0 s
Bracket with two Inbuilt
N/A
holes (#6)
terminal/0.187
TAB Type
Threaded body
(9/16 18 UNF-
2B)
Bullet housing
Flying leads
(two)
Flying leads
(two)
Overmolded
connector/sta
ndard ¼
phone plug
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Lead
wires/Molex
70107-0002
Flying leads
(two)
Flying leads
(two)
Lead
wires/AMP
104257-1
Flying leads
(two)
Flying leads
(two)
Flying leads
(two)
Lead
wires/Molex
50-57-9402
Lead
wires/Molex
50-57-9402
Overmolded
connector/
standard ¼
phone plug
Flying leads
(two)
Lead
wires/AMP
640443-2
20 Gauge SE J1128
Type TXL
28 Gauge Teflon
insulation
22 Gauge silicon
rubber insulation
535-53DA02-303
Immersion
30,000 Ohm
±0.2 °C [0.36 °F] 25 °C [77 °F]
3974
16 Brass
102 mm [4 in]
N/A
N/A
15.0 s
6 mW/°C
N/A
N/A
535-59AD14-104
535-59BF05-503
Immersion
Immersion
100,000 Ohm
50,000 Ohm
±7.5%
±1.0 °C [1.8 °F]
125 °C [257 °F]
60 °C to 85 °C
[140 °F to 185 °F]
4261
3974
1 Stainless
steel
305 mm [12 in]
450 mm [17.7 in]
N/A
N/A
N/A
N/A
6.0 s
10.0 s
5.7 mW/°C
6 mW/°C
N/A
N/A
N/A
N/A
16 Stainless
Bullet housing
steel/plastic
535-59DV26-303
535-59DV37-303
535-59DV41-303
590-31AB10-103
590-32AC35-103
590-32AC36-103
590-32AD01-103
590-32AD11-303
590-32AD16-103
Immersion
Immersion
Immersion
Surface
Surface
Surface
Surface
Surface
Surface
30,000 Ohm
30,000 Ohm
30,000 Ohm
10,000 Ohm
10,000 Ohm
10,000 Ohm
10,000 Ohm
30,000 Ohm
10,000 Ohm
±2.0%
±2.0%
±2.0%
±0.5 °C [0.9 °F]
0 °C [32 °F]
0 °C [32 °F]
0 °C [32 °F]
0 °C to 70 °C
[32 °F to 158 °F]
3974
3974
3974
3974
3974
3974
3974
3943
4261
16 Stainless
steel
16 Stainless
steel
16 Stainless
steel
16 Stainless
steel
16 Aluminum
16 Aluminum
16 Aluminum
18 Aluminum
16 Aluminum
Bullet housing
Bullet housing
Bullet housing
Adhesion
Ring tongue
(#5)
Ring tongue
(#5)
Ring tongue
(#6)
Ring tongue
(#6)
Ring tongue
(#6)
Ring tongue
(#10)
Threaded body
(8-32 UNC-2A)
Threaded body
(8-32 UNC-2A)
Threaded body
(8-32 UNC-2A)
Threaded body
(8-32 UNC-2A)
Threaded body
(8-32 UNC-2A)
Threaded body
(M5x0.8 6 g)
Threaded body
(M5x0.8 6 g)
Magnet
24 Gauge PVC
insulation
24 Gauge PVC
insulation
24 Gauge PVC
insulation
24 Gauge Teflon
insulation
24 Gauge Teflon
insulation
24 Gauge Teflon
insulation
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
24 Gauge Teflon
insulation
22 Gauge PVC
insulation
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
N/A
3,048 mm [120 in] N/A
63,096 mm [240
in]
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
6.0 s
6.0 s
6.0 s
N/A
N/A
N/A
N/A
N/A
N/A
5.7 mW/°C
5.7 mW/°C
5.7 mW/°C
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2.0 s
2.0 s
2.0 s
2.0 s
2.0 s
2.0 s
N/A
N/A
N/A
4 mW/°C
10 mW/°C
10 mW/°C
5.2 mW/°C
5.2 mW/°C
5.2
mW/°
C
20 mW/°C
6 mW/°C
6 mW/°C
9,144 mm [360 in] N/A
1219 mm [48 in]
559 mm [22 in]
330 mm [13 in]
305 mm [12 in]
508 mm [20 in]
76 mm [3 in]
N/A
N/A
N/A
N/A
N/A
N/A
±0.2 °C [0.36 °F] 32 °C to 42 °C
[90 °F to 108 °F]
±0.2 °C [0.36 °F] 32 °C to 42 °C
[90 °F to 108 °F]
±0.5 °C [0.9 °F]
0 °C to 70 °C
[32 °F to 158 °F]
±0.05 °C [0.09 °F] 32 °C to 42 °C
[90 °F to 108 °F]
±0.2 °C [0.36 °F] 0 °C to 70 °C
[32 °F to 158 °F]
±0.2 °C [0.36 °F] 0 °C to 70 °C
[32 °F to 158 °F]
±0.2 °C [0.36 °F] 0 °C to 70 °C
[32 °F to 158 °F]
±0.2 °C [0.36 °F] 0 °C to 70 °C
[32 °F to 158 °F]
±0.2 °C [0.36 °F] 0 °C to 70 °C
[32 °F to 158 °F]
±0.05 °C [0.09 °F] 37 °C [99 °F]
±0.2 °C [0.36 °F] 0 °C to 50 °C
[32 °F to 122 °F]
±0.1 °C [0.18 °F] 0 °C to 39 °C
[32 °F to 102 °F]
±0.1 °C [0.18 °F] 0 °C to 70 °C
[32 °F to 158 °F]
±0.05 °C [0.09 °F] 15 °C to 25 °C
[59 °F to 77 °F]
590-32BP01-203
590-33AA26-104
590-33AA33-503
Surface
Surface
Surface
20,000 Ohm
100,000 Ohm
50,000 Ohm
3974
4261
4261
16 Tin-plated
copper
1 Aluminum
1 Aluminum
914 mm [36 in]
356 mm [14 in]
30 mm [1.2 in]
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3.0 s
3.0 s
3.0 s
590-33AA34-503
590-33AA38-103
590-33AB06-503
590-33BN01-103
Surface
Surface
Surface
Surface
50,000 Ohm
10,000 Ohm
50,000 Ohm
10,000 Ohm
4261
3974
4261
3974
1 Aluminum
16 Aluminum
1 Stainless
steel
16 Aluminum
64 mm [2.5 in]
305 mm [12 in]
457 mm [18 in]
305 mm [12 in]
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3.0 s
3.0 s
3.0 s
3.0 s
6 mW/°C
6 mW/°C
6 mW/°C
6 mW/°C
590-33BQ01-103
Surface
10,000 Ohm
3974
16 Aluminum
305 mm [12 in]
N/A
N/A
N/A
N/A
3.0 s
10 mW/°C
590-39CG02-103
Surface
10,000 Ohm
3974
16 Steel
magnet
3,810 mm [150 in] N/A
N/A
N/A
N/A
25.0 s
30 mW/°C
590-51AF05-103
590-51AF09-103
Immersion
Immersion
10,000 Ohm
10,000 Ohm
±0.2 °C [0.36 °F] 0 °C to 100 °C
[32 °F to 212 °F]
±1.0%
0 °C to 70 °C
[32 °F to 158 °F]
3974
3974
16 Epoxy filled Adhesion
16 Epoxy filled Adhesion
28 Gauge Teflon
insulation
28 Gauge Teflon
insulation
305 mm [12 in]
178 mm [7 in]
N/A
N/A
N/A
N/A
10.0 s
10.0 s
5 mW/°C
5 mW/°C
N/A
N/A
N/A
N/A
009035-1-EN IL50 GLO Printed in USA
August 2008
Copyright © 2008 Honeywell International Inc. All rights reserved
Page 5
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