About Amphenol
®
Aerospace
Your Source for Interconnect Products
Contacts
& Tools
CONTACT US:
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, NY 13838-1395
Customer Service: Mon.-Friday 8 am - 5 pm
Phone: (800)678-0141
Fax: (607)563-5157
Online: www.amphenol-aerospace.com
2M Specs
ABOUT AMPHENOL AEROSPACE:
Amphenol Aerospace, a Division of Amphenol Corporation, is one
of the largest manufacturers of interconnect products in the world
for the Military, Commercial Aerospace and Industrial markets.
Amphenol designs, manufactures and markets circular and
rectangular, electronic, fiber optic, EMI/EMP filter, and a variety
of special applications connectors and interconnect systems.
2M801
Our 675,000 square foot facility is nestled at the foothills of the
Catskill Mountains in Sidney NY. The Amphenol complex
houses state-of-the-art manufacturing technologies including
CNC machining, die-casting, molding, impact and extruding,
plating, screw machining and process controls. Our fully
equipped material evaluation lab and engineering organization
utilize the latest in computer aided design software and analysis
tools, allowing us to design, test, and qualify advanced
interconnect systems.
Amphenol’s interconnect products are supplied to thousands
of OEMs worldwide and are supported by our worldwide sales
and engineering force, including the largest global network of
electronic distributors.
Amphenol Canada Corp. (ACC)
facility in Toronto, ON
Offers a comprehensive range of filtered
and rectangular connector products for
commercial, military and aerospace
applications.
Amphenol Backplane Systems (ABS)
facility in Nashua, NH
Houses the manufacturing, design and
engineering of backplane systems.
Amphenol Aerospace, Amphenol Commercial Air and Amphenol
Industrial Operations Main Facility in Sidney, N.Y. USA
Amphenol facility in
Nogales, Mexico
Houses the manufacture of several
industrial and aerospace product lines.
2M803
2M804
2M805
2M
Accessories
Amphenol Nexus Technologies
in Stamford, CT
Designs and manufactures audio
connectors for military, aviation, medical,
telecommunications, auto racing, power
boats & farm equipment.
Amphenol Borisch in Grand
Rapids, MI
A full service electronics manufacturer
specializing in defense contractors with
wiring harnesses, circuit boards and other
electrical hardware.
HD38999
Amphenol Printed Circuits, (APC)
facility in Nashua, NH
Manufactures, designs and engineers flex
circuit products and printed circuit boards.
Micro-D
AMPHENOL AEROSPACE’S PHILOSOPHY
As a basic business philosophy, Amphenol Aerospace is dedicated to concentrating on
those advanced and challenging market segments that demand an extraordinary level of
supplier support and reaction. Our approach to implement this strategy is based on the
following key principles:
FOCUS:
Concentrate all resources on serving a limited
number of tightly defined markets, and understanding the
needs of those markets.
INNOVATION:
Provide these markets new, creative
solutions in both products and services.
RESPONSIVENESS:
Identify and respond to the market
and product needs more rapidly than any other supplier.
Terrapin
QUALITY ASSURANCE:
Amphenol Aerospace has been awarded
both AS9100 - Revision B and ISO9001:2000 Quality
Assurance Certifications.
Performance is the sum of these principles. It is the
measure of how well we continually and consistently
implement our basic strategy and key principles.
Nexus
1
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Micro-Miniature Interconnects Introduction
Quick Reference by Product Family
Contacts
& Tools
2M Micro-Miniature Connectors
Pages
2m801 . .. . .. . .. . .. . .. . .. . .. . .. . 34-51
2M803 . .. . .. . .. . .. . .. . .. . .. . .. . 52-64
2M804 . .. . .. . .. . .. . .. . .. . .. . .. . 65-87
2M805 . .. . .. . .. . .. . .. . .. . .. . .. . 88-104
Filter .. . .. . .. . .. . .. . .. . .. . .. . .. . 105-106
Accessories . .. . .. . .. . .. . .. . .. . 107-124
• 71% in weight savings compared to
MIL-DTL-38999
• 52% smaller than MIL-DTL-38999
• Broad family with many styles and options
• Designed for high-reliability aerospace/
defense/C4I applications
• For use in harshest environments
2M801
2M Specs
HD38999 High Density Connectors
2M803
Pages
Contact Arrangement . .. . .. . .. . 126
HD38999 Ordering Guide . .. . .. . 127
General Information .. . .. . .. . .. . 128
HD38999 Shell Styles . .. . .. . .. . 129-133
Custom Designed HD38999 . .. . 134
• 30% to 50% more contact density than the
highest density Mil-Spec 38999 connector
of its size.
• Designed to utilize Mil-Spec 38999
components with the exception of contacts and
insert arrangements
• Available in Metal, composite, sealed &
filtered versions, hermetic and custom versions
2M804
Micro-D Micro Miniature Rectangular
Pages
Micro-D Innovations .. . .. . .. . .. . 137
Terms, Specs, & Performance .. . 138-143
Micro-D Harnessed Connectors 144-148
Micro-D Printed Circuit Board.. . 149-161
Series 101 Micro-D Plastic .. . .. . 162-168
Micro-D Hardware & Acc . .. . .. . 169-177
Strip, Hi-Density, Filter, Custom 178-192
Part Number Cross Reference . . 193-202
2M
Accessories
2M805
• Small rectangular interconnect
with reduced space requirement
and reduced weight compared to
other rectangulars
• Exceed the requirements of the
US military standard M83513
Terrapin Connectors
Pages
Intro & Mating Options. .. . .. . .. . 203-205
Part #, Keyway, Perform, Insert 206-208
Plugs . . .. . .. . .. . .. . .. . .. . .. . .. . 209-214
Receptacles . .. . .. . .. . .. . .. . .. . 215-221
Accessories . .. . .. . .. . .. . .. . .. . 222-227
HD38999
• Miniature Circular interconnects with
push-pull termination
• Designed for harsh environments; used
extensively in soldier communication
applications
Micro-D
Nexus Connectors
Pages
About Nexus . .. . .. . .. . .. . .. . .. . 228
TAC Connectors. .. . .. . .. . .. . .. . 229
Watertight Breakaway . .. . .. . .. . 230
AP and AJ Series .. . .. . .. . .. . .. . 231
• Designed and manufactured to the
exacting specifications of MIL-DTL-55116
• Half the size of standard 38999 connectors
Terrapin
HD SIM Rectangular Connectors
Nexus
Pages
EN4165/ARINC 809/SIM . . .. . .. . 232
EN4165/SIM High Density .. . .. . 232
• Modular interconnects that are lightweight,
compact, with easy push-pull termination
• Available in shielded or non-shielded
versions
• 7 keying positions
• Filtered with EN4165/SIM Modules
2
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Micro-Miniature Comparison Chart
Page 50-62
Circular Interconnects
2M803
Page 63-85
Page 86-102
Page 201-225
Page 226-229
Page 32-49
2M801
2M804
2M805
Terrapin
TAC
Page 123-132
HD38999
Coupling
Smallest
5
6
6
8
9
10
7
8
11
9
12
12
10
12
15
14
14
15
1.450
1.105
1.370
0.985
55
85
1.264 1.095
55
1.085
1.180
0.745
0.865
26
37
1.203 1.097
37
1.078 0.944
37
10
1.080 0.855
37
1.060 0.982
26
0.955 0.916
19
1.005 0.780
26
8
9
0.955
1.000
0.614
0.670
13
19
0.910
0.575
10
7
0.895 0.630
0.930 0.705
0.880 0.787
0.880 0.826
10
13
14
19
0.760 0.691
7
0.750 0.550
7
0.635 0.565
7
0.575 0.500
3
Jam
Nut
Shell Max
Size O.D.
Cou-
pling
Max
O.D.
Jam
Max
Nut
No. of
Con-
Shell Max
tacts
Size O.D.
Nut
O.D.
(-16)
Jam
Max
Nut No. of
Nut
O.D. Con-
Shell Max
(-26) tacts
Size O.D.
Max
Jam
Cou- No.
Nut
of
pling
Nut Con-
Shell Max
O.D. tacts
Size O.D.
Jam
Cou- Max
Nut
pling No. of
Nut Con-
Shell Max
O.D. tacts
Size O.D.
5
0.575 0.540 0.640
3
Cou-
Jam
pling Max Panel
Nut
In-
Nut No. of Mount
Line
Max No. of
Shell Max
Max Con- Max
Contacts
Size O.D.
O.D. tacts O.D. O.D.
0.565 0.440 6, 7 (Spring-loaded)
0.632 0.534 10 (Spring-loaded)
0.680 0.440 6, 7 (Rigid)
0.750 0.534 10 (Rigid)
Cou-
pling
Max
Nut
O.D. No. of
(Stan- Con-
dard) tacts
6
0.635 0.600 0.700
7
7
8
9
10
0.890 0.875
26
0.830 0.790
19
6
0.830
0.495
7
0.755 0.680 0.780
0.755 0.750 0.850
10
13
7
8
0.755 0.650
0.755 0.750
10
13
5
0.775
0.427
3
9
0.830 0.810 0.910
19
10
0.890 0.880 0.980
26
9
.915
0.859
9
11
1.042
0.969
19
Smallest
to largest
by Jam
Nut Size
13
1.078 1.050 1.150
37
13
1.240
1.141
32
16
17
1.264 1.240 1.340
1.325 1.300 1.400
55
85
15
18
19
1.389 1.290
1.450 1.310
55
85
17
23
1.705 1.562 130
19
21
23
25
1.357
1.266
55
21
1.625 1.550 1.650
130
1.630
1.816
1.942
2.007
2.190
1.391
1.500
1.625
1.750
1.875
73
88
121
151
187
Largest
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
3
2M Series Table of Contents
Contacts
& Tools
Section
Description
2M Table of Contents
2M Selection Table
Crimp Contacts, Contact Tools, Crimp Tensile
Strength & Torque Values
Assembly Instuctions
Grommet Sealing Plugs, Spanner Tools for
Tightening Jam Nuts, HoldingTool for Backshells
Micro Band Shield Termination Tool & Instruc-
tions
Pages
4-5
6
7
8-9
10
11
12
13-15
16-24
27
28-33
Contacts & Tools
2M Specs
2M801
Insert Arrangements
Insert Arrangement Chart
Insert Arrangement Patterns
Straight PCB Footprints
2M Specifications
2M803
Performance Specs, Material & Finishes
Complete Product Specifications
2M801 Dualok
2M801 Dual Start
Dualok New Product Line
2M801 Series General Information
Connector Weights
Ordering Guide for 2M801-007, 008, 009, 010
2M801-007 & 2M801-008
2M801-009-07 & 2M801-010-07
2M801-009-02 & 2M801-010-02
2M801-009-01 & 2M801-010-01
34
35
36
37
38
39
40
41
42-43
44
45
46
47
48
49
50-51
52
53
54
55
56
57
58
59-60
61
62
63
64
2M805
2M804
2M801 PC Board
2M801 Hermetic Recept
Ordering Guide for 2M801-011, 2M801-033
Ordering Guide for 2M801-012
Hermetic Jam Nut 2M801-012-07
Hermetic Square Flange 2M801-012-02
Hermetic Weld Mount 2M801-012-03
Right Angle PCB 2M801-023
2M801-023-07 Jam Nut
HD38999
2M
Accessories
2M801 Protection Caps
2M803 1/4 Turn Bayonet
Ordering Guide for 2M667-217 & 218
General Information
Connector Weights
Ordering Guide for 2M803 Crimp Receptacles
& Plugs
2M803-001-06 & 2M803-002-06 Plug
2M803-003-07, 2M803-004-07 Jam Nut
2M803-003-02, 2M803-004-02 Flange Mount
2M803-003-01 & 004-01, In-Line
Terrapin
Micro-D
2M803 PC Board Recept
2M803 Hermetic Recept
Ordering Guide for 2M803-005, 2M803-015
Ordering Guide for 2M803-006 Hermetic
2M803-006-02 & 07 Flange Mount and Jam Nut
Ordering Guide for 2M660-082 & 2M660-083
Protection Caps
Nexus
2M803 Protection
Caps
4
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Table of Contents
Section
2M804 Push-Pull
Description
General Information
Connector Weights
2M804-001-06, 2M804-002-06 Plug
2M804-004-07/-003-07 Jam Nut Rear Panel
2M804-004-00/-003-00 Jam Nut Front Panel
2M804-004-01/-003-01 In-Line Recept.
Pages
65
66
68
69
70
71
Contacts
& Tools
Ordering Guide for 2M804-001, -002, -003, -004 67
2M Specs
2M804 PC Board Recept
2M804 Ordering Guide
72
2M804-005-07, 2M804-020-07 Rear Panel Jam
Nut Receptacles
73
2M804-005-00, 2M804-020-00 Push Pull PCB
or Solder Cup
74
Ordering Guide for 2M804-009, 2M804-021
2M804-009-07, 2M804-021-07 Jam Nut Panel
Mount
2M804-009-00, 2M804-021-00 Jam Nut Plug
2M804-009-02, 2M804-021-02 Plug Flange
Panel Mount
Ordering Guide for 2M804-006 Push-Pull
Hermetic Receptacle
2M804-006-07 Rear Panel Jam Nut Hermetic
2M804-006-00 Front Panel Jam Nut Hermetic
Ordering Guide for 2M667-202 Protection Caps
Ordering Guide for 2M809-198 Protection Caps
2M809-198, 2M667-202
2M804 Push-Pull Plug Rubber Caps
2M804 Push-Pull Spring-Loaded Caps
75
2M801
2M804 Plug Panel Mount
2M803
76
77
78
79
80
81
82
83
84
85-86
87
2M804 Hermetic Recept
2M804
2M804 Protection Caps
2M805
2M
Accessories
2M805 Tri-Start
2M805 General Information
Connector Weight in Grams
Ordering Guide for 2M805 Plug & Receptacles
2M805-001, 2M805-002 Plug
2M805-003-01/-004-01 In-Line Receptacle
2M805-003-02/-004-02 Square Flange Recep-
tacle
88
89
90
91
92
93
94
95
96
97
98
100
101
102-103
104
105-106
HD38999
2M805-003-07/-004-07 Jam Nut Receptacle
2M805 PCB or Solder Cup
Ordering Guide for 2M805-005, 2M805-017
2M805-005-02, 2M805-017-02 PC Tail/Solder
Cup Square Flange
2M805-005-07, 2M805-017-07 PC Tail/Solder
Cup Jam Nut
2M805 Hermetic Recept
Order Guide for 2M805-006
2M805-006-03 Tri-Start Solder Mount Hermetic
2M805-006-07 Tri-Start Jam Nut Hermetic
2M667-261, 2M667-262
2M805 Technology
Filter Advantages & Characteristics
Micro-D
2M805-006-02 Tri-Start Flange Mount Hermetic 99
Terrapin
2M805 Protection Cap
2M Filter High Density
Nexus
Backshells & Accessories
Shrink Boots, Hex Nuts, Flange Gaskets, Strain
Relief Clamps, Backshells
107-124
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
5
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