LTRS
2X
2.30
A C
R 0.50
R0.50
R 0.50
7
R 0.50
ISO VIEW
SCALE
1 :1
R 0.50
7
R 0.50
R FULL
R FULL
R0.6 MAX.
K7
2X ( 1.70 )
24.60
-C-
3X
+0.10
17.90
-0.20
5.25
10.00
-B-
K8
(4X
0.84 2.65
X
)
0.79 2.37
0.15
BETWEEN
4X
R 4.75
OF TERMINAL
1.31
+0.10
-0.20
0.10
A B C
OF
-B-
5.5
ITEM
A B C
-D-
&
-E-
H1
9
CAVITY PLUG
NO
N/A
N/A
9U5T-14666-AA
54200005
F3
27.00
G2
7
7
7
8
18/20 AWG ESB-MILI23-A/A2
14/16 AWG ESB-M1L123-A/A2
12 AWG ESB-M1L123-A/A2
MALE DELETE CAP
YES
YES
YES
NO
18/20 AWG ESB-M1L123-A/A2
YES
G1
7
22 AWG ESB-M1L123-A/A2
18 AWG ESB-M1L123-A/A2
R0.6 MAX.
R 0.1
MAX.
ITEM
DESCRIPTION
ORIGINATOR
REVISIONS
CHECKER
ENG APP
MATL APP
0.10
APPLICABLE COMPONENTS
MANDATORY
(YES/NO)
YES
YES
TERMINAL
CAVITY
(min max od)
0.35
0.50,0.75
1.00
0.50,0.75
1.00
1.50/2.00
2.50
1.50/2.00
2.50
4.00
N/A
PLATING
TIN
GOLD
INLAY
TIN
GOLD
INLAY
TIN
TIN
N/A
FORD COMP
NUMBER
XF2T-14474-CA
8U5T-14474-GA
F8VB-14474-BA
8U5T-14474-HA
F8VB-14474-AA
7L7T-14474-EA
DU5T-14A594-AA
SUPPLIER COMP
NUMBER
54002231
54001876
54001839
54001446
54001431
ISO VIEW
SCALE
1 :1
RELEASED 4L3T-14A464-AA FOR PRODUCTION AUTHORITY
NBOO-11111586-000
20010120
T.ANGER
T.TAEPKE
W.DIXON
B1 ADDED TERMINAL CAVITY CALLOUTS 1-4
NBOO-1-11143444-104
20020218
T.ANGER
T.TAEPKE
W.DIXON
C1 ADDED FCI ASSEMBLY NUMBER
C2 REVISED MANUFACTURING IDENTIFICATION NOTES
NBOO-1-11143444-120
20020313
T.ANGER
T.TAEPKE
W.DIXON
54001227
F291210
F1
F2
RAJKUMAR
S.SIAN
A.SARAIYA
CONNECTOR TO CONNECTOR MATING FORCE
NOTE ADDED
AELE-E-11786306 032
20070228
UDHAYANAN
S.SIAN
A.SARAIYA
E
D1 CONNECTOR PRIMARY LATCH REVISED
D2 NOTES UPDATED
AELE-E-11786306020
20060828
PARTIAL SECTION
SCALE
C-C
3 :1
2X
CHART-ASSEMBLY PART NUMBER
FORD
4L3T-14A464-AA
AU5T-14A464-HAA
DESCRIPTION
HOUSING 4 WAY APEX FEMALE
SPACER 4 WAY APEX FEMALE
INTERFACE SEAL
END SEAL (STANDARD) AWG 20 TO 14
END SEAL (HYBRID) AWG (2) 20
END SEAL RETAINER
CPA
FCI COMP. P/N
54200435
54200442
54200459
54200428
COLOR
MATERIAL
PA66 GF35
PA66 GF35
SILICONE
SILICONE
SILICONE
PA66 GF35
PA66 GF35
REQUIRED
FCI
54200410
54200495
2X
15.00
12.40
4X
R 0.3
C
C
4X
4X
R 3.55
R 0.3
K17
2X 1.40
0.10
A C
9.15
4.35
2.30
18.30
K18
1
2
1.0
R 0.25
LT.GREY
AQUA
RED
LT.BLUE
BRT.RED
BLACK
RED
1
1
1
1
1
1
R 0.50
R 0.50
K16
3
1.20
1
H2
F1 RELEASED AU5T-14A464-HAA
PER PRODUCTION AUTHORITY
F2 ADDED FCI P/N 54200495 ASSY WITH
HYBRID ENDSEAL P/N 54200461
REVISED
& UPDATED ASSEMBLY P/N CHART
F3 ADDED 7L7T-14474-EA FCI 54001227
FOR #12 AWG WIRE
F4 INSULATOR REFERENCE VIEWS CHANGED TO
TYPE B POL
AELE-E-11786306-101
20090515
A.RAJU
S.SIAN
4
4
(2) 12 54200461
54200440
54200003
1
1
1
20
TO
14
ANY
CIR.
CIR.1
CIR.2
CIR.3
CIR.4
POLARIZING OPTION
FULL SIZE VIEW
(TYPE B SHOWN)
K9
9.0 CONNECTOR SEALING
SURFACE MUST BE WITHOUT
PARTING LINES OR MISMATCH
ALL AROUND THIS LENGTH
DETAIL
SCALE
Z
4 :1
5
6
1
1
20-14
20-14
12
12
G1 ADDED 8U5T-14474-GA FCI 54001876
FOR #18 AWG WIRE
G2 ADDED 8U5T-14474-HA FCI 54001446
FOR #14 AWG WIRE
AELE-E-11786306-156
20110620
DRK
S.SIAN
G.LEECE
( 5.25 -3X)
H1 ADDED MALE DELETE CAP AND CAVITY
PLUG TO APPLICABLE COMPONENTS CHART
H2 REVISED MAT SEAL ASSIGNMENT IN BOM CHART
H3 ADDED SIDE VIEW TO SHOW CAVITY ID
ADD VIEWS RE-ALIGNED
AELE-E-11786306-161
MAHADEVAN
20111201
WIRE GAUGE
S.SIAN
( 22.2 )
( 20 ) CONSTANT
$
0.55
1.8
D
CONSTANT
0.20
2.0
A C
2X
1.0
R 0.5
A
B
D
SEE DETAIL
Z
2X
10.50
9.50
D
R 1.0
19.15
A
2X
R 0.5
2X
18.5
MIN
7.65
K14
( 17.10 )
2.00
K13
7.65
A
WEDGE
REMOVAL
POST
( 32.6 )
POLARIZATION TYPE B
PLAN VIEW SHOWN
(WEDGE REMOVAL FEATURE)
2.4
E
2X
1.50
70 $
( 9.0 )
CPA LOCK
DEPRESSER
DETAIL
( 9.0 )
70 $
E
1.50
9.70
24.5 MINIMUM
CONNECTOR
ENGAGEMENT
LENGTH
SECTION
XXXXX-X
DDDY-XX
6
C.P.A
PRE-ASSEMBLED
POSITION
1
1.70
0.90
( 5.8 )
2
CHART
WEDGE-FEMALE
PRE-ASSEMBLED
POSITION
CHART INSULATOR
FEMALE
SEAL-RING
SEE CHART
CHART-TERMINAL
FEMALE
A
B
CPA LOCK
DETAIL
4X 0.55 X 45 $
(TERMINAL EXPOSER
PERMISSIBLE ON ENDS)
SECTION
B-B
A-A
( 40.0)
OPTIONAL: MANUFACTURING
IDENTIFICATION MFG. DATE
CODE & ASSY MACHINE NO.
LETTERING MUST BE LEGIBLE
3
C2
7
MALE TERMINAL (ENGAGEMENT AREA SCALE: 10X)
* B.C. INDICATES BEFORE COINING
MUST BE APPROVED BY THE RESPONSIBLE ENGINEER:
BASE MATERIAL - HIGH CONDUCTIVITY COPPER ALLOY
PLATING NOTES (CONTACT AREA)
TIN (125
A.
B.
C MAXIMUM CONTINUOUS TEMPERATURE)
$
MALE INTERFACE NOTES:
INDICATES IN - PROCESS INSPECTION FOR MANUFACTURING
K
DIMENSION(S) OR SPECIFICATION(S) : 19
WIRING FABRICATORS MUST PURCHASE FROM ENGINEERING
APPROVED SOURCES
MATES WITH 4 WAY FEMALE INSULATOR
SEE CHART
UNLESS OTHERWISE SPECIFIED TOLERANCES
ARE AS FOLLOWS:
2 PLACE DIMENSIONS
1 PLACE DIMENSIONS
ANGULAR
# $
2
#
0.10
#
0.25
OPTIONAL OR 52772-H
TOOL CAVITY IDENTIFICATION
NUMBER
4
5
RETAINER
END SEAL
SEE CHART
HOT TIN DIP 0.5um TO 2um (20uin TO 80uin)
OR
POST ELECTRO MATTE TIN
BARRIER PLATE (OPTIONAL FOR SOLDERABILITY) - UNDERPLATE
WITH COPPER 2.5um (100uin) MIN. THICKNESS
TOP LAYER 5.0um
#
2.5um (200uin
#
100uin) TIN
PER ASTM B-545-83
(SECTIONAL VIEW)
A
TERMINAL CAVITY 2
TERMINAL CAVITY 1
TERMINAL CAVITY 3
TERMINAL CAVITY 4
SECTION A-A
ROTATED 90
H3
$
PRECIOUS METAL: WHEN SPECIFIED (PER USCAR EWCAP PLATING REQUIREMENTS)
BARRIER PLATE - (OPTIONAL FOR SOLDERABILITY) UNDERPLATE
WITH COPPER 2.5um (100uin) MIN THICKNESS PER ATSM __ TBD
INTERMEDIATE LAYER #1 SULFAMATE DUCTILE NICKEL 1.27um - 2.5um
(50uin - 100uin) THICK PER ASTM B699 TYPE 2
INTERMEDIATE LAYER #2 OPTIONAL 1.0um (40uin) MIN THICKNESS
PALLADIUM ELECTROPLATE PER ASTM B_TBD
TOP LAYER 0.1um (4uin) MIN THICKNESS HARD GOLD OVER LAYER #2
0.5um (20uin) MIN THICKNESS HARD GOLD IF LAYER #2 IS NOT
APPLIED, PER ASTM B _TBD
FOR HEAVY DUTY DIESEL ENGINES: WHEN SPECIFIED
TOP LAYER 1.27um (50uin) MIN THICKNESS HARD GOLD ELECTROPLATE
PER ASTM B-488 TYPE 2 CODE "C" OVER INTERMEDIATE LAYER #1
OR
INTERMEDIATE LAYER #2 1.27um (50uin) MIN THICKNESS
PALLADIUM ELECTROPLATE
TOP LAYER 0.05um (2uin) MIN THICKNESS HARD GOLD ELECTROPLATE
K19
DRAFT PERMISSIBLE WITHIN DIMENSIONAL TOLERANCES
ONLY UNLESS OTHERWISE SPECIFIED
MUST CONFORM TO USCAR EWCAP PF-1
PART TO BE MOLDED FREE FROM FLASH, VOIDS, STRESSES,
IMPERFECTIONS, AND TOOL MARKS, THAT AFFECT FUNCTION,
OR HANDLING OF THE PART
ALL EJECTOR MARKS 0.10 MAXIMUM HIGH TO
0.25mm BELOW THE SURFACE OF THE PART
TOOL MUST BE INTERCHANGEABLE TO PRODUCE
ALL KEY TYPES AS CHARTED UNLESS OTHERWISE SPECIFIED
DENOTES GAGE REQUIREMENTS FOR USER AND MANUFACTURER
PLATE BLADE TERMINAL PER THE ABOVE NOTES.
(CAVITY PLUG)
A
CAVITY NUMBERS 1 TO 4
SHOWN FOR REFERENCE
ENGRAVED ON SIDE OF PART
NOTES:
1. CONNECTOR SYSTEM CONFORMS TO ES-F8DB-14A464-AA
SAE/USCAR-2/REV 4) TEMPERATURE CLASS 3
2.
CONNECTOR TO CONNECTOR MATING FORCE NOT TO EXCEED 75N PER SAE.USCAR-2 REV
ACTUAL MATING FORCE = 42.5N AVERAGE (IN-LINE CONNECTOR SYSTEM)
4.
NOTES:
PART MUST CONFORM TO ES-F8DB-14A464-AA
SAE/USCAR-2/REV 4) TEMPERATURE CLASS 3
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
PARTS ARE TO BE FREE OF SCRATCHES, DISCOLORATION,
SALT RESIDUE OR OTHER IMPERFECTIONS THAT MAY AFFECT
FUNCTION OR FIT OF PART
ALL SEALED CONNECTOR APPLICATIONS MUST BE USED WITH
FORD WIRE SPEC. ESB-M1L123-A/A2 THIN WALL X-LINK 20, 18,
16 & 14 GAGE WIRES ONLY, UNLESS OTHERWISE SPECIFIED
(WIRE INSULATIONS
1.70 MIN TO 2.77 MAX)
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE
INSULATION 22 GAGE THRU 10 GAGE (EXCEPT AS NOTED)
PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION
COMBINATION IS SHOWN ON THE FEMALE TERMINAL DRAWING
NOTE:
MAX. INSULATION GRIP WIDTH = 4.50
MAX. INSULATION CRIMP HEIGHT = 4.50
MAX. INSULATION DIA. = 4.09 (10 GA THIN WALL)
H59003/4L3T
D2
NOTE:
ABOVE NOTES RELATING TO MATERIAL AND
PLATING ARE FOR REFERENCE ONLY. PARTS
MUST BE VALIDATED TO CUSTOMER REQUIREMENTS.
3. ALL PLASTIC PARTS MUST HAVE MATERIAL IDENTIFICATION SYMBOLS
CLEARLY MARKED, WHEREVER PACKAGE SIZE PERMITS
6. FORD MOTOR COMPANY APPROVAL REQUIRED FOR ALL SOURCING AND
TOOLING OF THIS PART.
7. FOR ENGINEERING APPROVED SOURCE SEE ENGINEERING RELEASE
8. ENGINEERING APPROVAL OF SAMPLE FROM EACH SUPPLIER IS REQUIRED
PRIOR TO AUTHORIZATION OF PART PRODUCTION
9. CHANGES IN DESIGN COMPOSITION OR PROCESSING FROM THE PART
PREVIOUSLY APPROVED FOR PART PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
10. GENERAL TOLERANCES:
#
0.3 ALL ONE PLACE DIMENSIONS
#
0.10 ALL TWO PLACE DIMENSIONS
#
3.0 ALL ANGULAR DIMENSIONS
$
( 34.6)
PASS THROUGH
MINIMUM HOLE
11. FEED THROUGH CONDITION I.E MIN HOLE SIZE TO GIVE 2MM TOTAL CLEARANCE
ACROSS THE MAXIMUM DIAMETER
12. 0.3mm MAXIMUM RADIUS PERMISSIBLE ON EDGES AND FILLETS SHOWN AS
SHARP FOR PLASTIC PARTS
TYPE B
POLARIZATION OPTIONS
FULL SIZE
13. ALL RADIUS 0.50
14. PARTS ARE TO BE FREE OF SCRATCHES, DISCOLORATION, SALT RESIDUE OR
OTHER IMPERFECTIONS THAT MAY AFFECT FUNCTION OR FIT OF PART
*** SUPPLIER, MOLD AND CAVITY I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
CONNECTOR TO CONNECTOR MATING FORCE NOT TO EXCEED 75N PER SAE.USCAR-2 REV 4.
ACTUAL MATING FORCE = 42.5N AVERAGE (IN-LINE CONNECTOR SYSTEM)
FCI
Sucha Sian
20111129
4X
20111129
MAHADEVAN
20111129
4L3T-14A464-AA
1
2
SLEEVE ASSEMBLY WIRE CONNECTOR
FEMALE (4-WAY APEX)
PASS THRU HOLE
(MINIMUM)
H3
15. DRAWING CONFORMS TO AVP-(T401/T406)-001 REVISION X DATED
4L3T-14A464-AA
AU5T-14A464-HAA