Originating from a tiny metalworking company in 1921,
the Xcelite
®
brand of precision hand tools has been a
favorite of service technicians for over 75 years. It is now known throughout the electronics
industry for its full line of high quality precision screwdrivers, nutdrivers, pliers, cutters,
interchangeable-blade sets, specialized tools and kits.
Table of Contents
Contents
Xcelite tool selection guide
Screwdrivers, battery powered
Screwdrivers, for slotted screws, Phillips
®
, and Torx
®
Screwdriver sets
Screwdrivers, Allen
®
hex socket type, and Ballpoint style
Combination reversible screwdrivers and kits
Nutdrivers-fixed handles–inch and Metric sizes
Compact convertible tool sets
Series 99 blades, shanks, handles and kits
Series 99
®
compact interchangeable-blade sets
Plier selection information
Cutting capability guide
Diagonal cutting pliers
Diagonal end cutting pliers
Diagonal chain nose pliers
Diagonal long needle nose pliers
Needle nose pliers
Electronics pliers handy pack assortment
Electronic shearcutters and pliers
Pliers and cutters
Utility Pliers
Special tools for special problems
Tweezers
Precision knives and blades
Multi-purpose tool kit
Xcelite
®
attachê tool cases
Tools for cable terminals and connectors
Xcelite Numerical Index
®
®
®
Page No.
1-3
4
4 - 11
11
12 - 14
14 - 17
17 - 21
21 - 24
25 - 33
34 - 38
39
40
41 - 47
48
49
49 - 53
54 - 55
56
57 - 59
60 - 62
63
63 - 66
67
98 - 69
70
71 - 81
82 - 93
94 - 96
FEATURE CODES
Phillips
®
is a registered trademark of The Phillips Screw Co.
Torx
®
is the trademark of Camcar Division of Textron Inc.
Allen
®
is a registered trademark of Holo Krane, Technology Corp.
Pozidriv
®
is a registered trademark of Camcar Division of Textron, Inc.
Belden
®
is a registered trademark of Belden, Inc.
E
V
J
K
S
G
=
=
=
=
=
=
(Prefix) “Accu-Lite” Grips
Blister carded
Flush cutting edges
Semi-flush cutting edges
Coil spring
Smooth jaws
www.cooperhandtools.com/xcelite
SELECTION GUIDE
Xcelite
®
Tool Selection Guide
Allen
®
Type Hex Socket Screws
Xcelite driver
or blade
Cap screws
1960
series
Nominal screw sizes
-
-
0
1
2&3
4&5
6
-
8
10
1/4
-
5/16
1936
series
-
-
0&1
2
3&4
5&6
-
8
-
10&12
1/4
5/16
-
Flat head
cap screws
-
0
1&2
3&4
5&6
8
-
10
-
1/4
5/16
3/8
7/16
Button head
cap screws
-
0
1&2
3&4
5&6
8
-
10
-
1/4
5/16
3/8
-
Shoulder
screws
-
-
-
-
-
-
-
1/4
-
5/16
3/8
-
1/2
Set
screws
0
1&2
3&4
5&6
8
10
-
1/4
-
5/16
3/8
7/16
1/2
Catalog
number
P18
P19
LN20, P20, 9920
LN21, P21, 9921
LN22, P22, 9922
LN23, P23, 9923
LN764, P764, 99764
LN24, P24, 9924
LN964, P964, 99964
LN25, 9925
LN26, 9926
LN27
LN28
Hex
size
(inches)
.028
.035
.050
1/16
5/64
3/32
7/64
1/8
9/64
5/32
3/16
7/32
1/4
Note:
P Series = midget drivers in PS89 sets.
LN Series = fixed handle drivers. Same size available also in LN20BP through LN28BP ballpoint fixed handle drivers.
Series 99
®
= interchangeable blades. Same sizes available also in 9920BP through 9926BP ballpoint blades.
See also offset ratchet screwdriver sets.
Xcelite
Phillips
®
Type Screws
Xcelite driver
or blade
Wood screw
Flat
oval
0.1
2, 3, 4
5, 6, 7
8, 9
10, 12
14, 16
18, 20
24
Machine screw
Flat
oval
binding
0.1
2, 3, 4
5, 6, 8
10
12, 1/4"
5/16", 3/8"
7/16", 1/2"
Sheetmetal
Truss
brazier
button
-
2, 3, 4, 5
6, 8, 10
12, 1/4"
5/16", 3/8"
7/16", 1/2"
Flat, round
oval, stove
binding
-
2, 3, 4
5, 6, 7
8, 10
12, 14
-
4
3/8
Blade
diameter
(inches)
1/8
3/16
1/4
5/16
Round
0.1
2, 3, 4
5, 6, 7
8, 9, 10
12, 14
16
18, 20
24
Round
fillister
0.1
2, 3, 4
5, 6, 8
10
12, 1/4"
5/16"
3/8", 7/16"
1/2"
Point
size
0
1
2
3
Note: See fixed handle drivers; compact convertible sets; Series 99
®
sets and interchangeable blades; combination reversible drivers, kits, and blades, offset ratchet screwdriver sets.
1
SELECTION GUIDE
www.cooperhandtools.com/xcelite
Xcelite
®
Tool Selection Guide
Bristol Type Multiple-spline Socket Screws
Xcelite blade
Set screws
No. 2-No. 3
No. 4
No. 5
No. 5-No. 6
No. 6
No. 8
No. 10
1/4"
5/16"
Cap screws
1960 series
-
No. 0
-
No. 1
-
No. 2-No. 3
No. 4-No. 5
-
No. 10
Flat head
No. 0
No. 1-No. 2
-
No. 3-No. 4
-
No. 5-No. 6
No. 8
No. 10
1/4"
Button head
No. 0
No. 1-No. 2
-
99-64
-
No. 5-No. 6
No. 8
No. 10
1/4"
Catalog
number
9961
9962
9963
9964
9965
9966
9967
-
9969
Tip size
(inches)
.048
.060
.069
.072
.076
.096
.111
.145
.183
Number
of flutes
6
6
4
6
4
6
6
6
6
Note: See 99PS-60 compact interchangeable blade set and Series 99
®
blades.
Slotted Screws
Hex Head Screws
Xcelite
Xcelite driver
or blade
Screw size
0
1
2
3
4
5
6
7
8
9
10
12
14
16
18
Tip size
(inches)
3/32
1
3/32
2
1/8
3
5/32
4
3/16
5
3/16
6
1/4
7
1/4
8
5/16
10
5/16
12
5/16
1/8
3/8
1/8
3/8
1/8
7/16
7/16
.375
.312
.250
.216
.190
.164
.151
.138
.125
.112
.099
.086
.073
Screw
size
Screw
diameter
(inches)
Xcelite driver
or blade
Hex
opening
(inches)
1/8
1/8
3/16
3/16
3/16
1/4
1/4
1/4
5/16
5/16
3/8
1/2
9/16
Number*
4
4
6
6
6
8
8
8
10
10
12
16
18
*See fixed handle drivers catalog numbers with or without prefix P, HS, A or AA, magnetic
nutdrivers with suffix M; and Series 99
®
blades with prefix 99.
Note: See round and square blade fixed handle drivers, compact convertible sets, Series
99
®
kits and interchangeable blades, combination reversible blade drivers and kits, offset
ratchet screwdriver sets.
2
www.cooperhandtools.com/xcelite
SELECTION GUIDE
Xcelite
®
Tool Selection Guide
Hex Head Bolts and
Hex Head Cap Screws
Hex Machine
Screw Nuts
Xcelite
nutdriver or blade
Bolt or screw size
1/4
5/16
3/8
7/16
1/2
Number*
14
16
18
20
24
Hex opening
(inches)
7/16
1/2
9/16
5/8
3/4
Nut
size
0
1
2
3
4
*See fixed handle drivers catalog numbers with or without prefix P, HS, A, or AA;
Magnetic nutdrivers with suffix M; and Series 99
®
blades with prefix 99.
Xcelite
nutdriver or blade
For
screw
diameter
.060
.073
.086
.099
.112
.125
.138
.164
.190
.216
.250
.312
.375
Hex
opening
(inches)
5/32
5/32
3/16
3/16
1/4
5/16
5/16
11/32
3/8
7/16
7/16
9/16
5/8
Number*
5
5
6
6
8
10
10
11
12
14
14
18
20
5
6
8
10
12
1/4
5/16
3/8
Torx
®
Screws
Xcelite
Driver
Torx size
T8
T10
T15
T20
T25
T27
T30
Catalog
Number
XTD8
XTD10
XTD15
XTD20
XTD25
XTD27
XTD30
*See fixed handle drivers catalog numbers with or without prefix P, HS, A or AA, magnetic
nutdrivers with suffix M; and Series 99
®
blades with prefix 99.
Xcelite
Hex Nuts
Xcelite
nutdriver or blade
Nut size
1/4
5/16
3/8
7/16
1/2
Number*
14
16
18
22
24
Hex opening
(inches)
7/16
1/2
9/16
11/16
3/4
*See fixed handle drivers catalog numbers with or without prefix P, HS, A, or AA;
Magnetic nutdrivers with suffix M; and Series 99
®
blades with prefix 99.
3
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