E
SEC/S Kevin Zhou
Approved
Ericsson Internal
TABLE OF SPECIFICATION
PRODUCT CONTENTS
No.
1 (1)
(4)
Prepared (also subject responsible if other)
PKJ 4000E series
Direct Converters
SEC/S Kevin Zhou
Key Features
Checked
Date
1/1301-BMR623
Technical Specification
2011-09-02
2011-09-07
EN/LZT 146
383
R4A
September
2011
© Ericsson AB
Rev
Reference
Input
36-75
V, Output up to
30
A /
100
W
•
Industry standard Half-brick
58 x 61 x 8.5 mm (2.3 x 2.4 x 0.33 in.)
•
High efficiency, typ. 92 % at 3.3 Vout half load
•
1500 Vdc input to output isolation
•
Meets isolation requirements equivalent to basic
insulation according to IEC/EN/UL 60950
•
More than 3.7 million hours MTBF
B
C
General Characteristics
•
Suited for narrow board pitch applications
(15 mm/0.6 in)
•
Output over voltage protection
•
Input under voltage shutdown
•
Over temperature protection
•
Monotonic start-up
•
Output short-circuit protection
•
Remote sense
•
Remote control
•
Output voltage adjust function
•
Highly automated manufacturing ensures quality
•
ISO 9001/14001 certified supplier
Safety Approvals
Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes.
Contents
Ordering Information
General Information
Safety Specification
Absolute Maximum Ratings
Electrical Specification
1.8 V, 36 A / 65 W
2.5 V, 30 A / 75 W
3.3 V, 25 A / 82.5 W
3.3 V, 30 A / 100 W
5.0 V, 20 A / 100 W
12 V, 8.3 A / 100 W
EMC Specification
Operating Information
Thermal Consideration
Connections
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
............................................................. 2
............................................................. 2
............................................................. 3
............................................................. 4
PKJ 4618GE PI .................................... 5
PKJ 4719E PI ....................................... 9
PKJ 4810E PI ..................................... 13
PKJ 4110E PI ..................................... 17
PKJ 4111E PI ..................................... 21
PKJ 4113E PI ..................................... 25
........................................................... 29
........................................................... 30
........................................................... 31
........................................................... 33
........................................................... 34
........................................................... 36
........................................................... 36
........................................................... 37
E
SEC/S Kevin Zhou
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
2 (4)
Prepared (also subject responsible if other)
PKJ 4000E series
Direct Converters
Input
36-75
V, Output up to
30
A /
100
W
Ordering Information
Product program
PKJ 4618GE
PKJ 4719E
PKJ 4810E
PKJ 4110E
PKJ 4111E
PKJ 4113E
Output
1.8 V, 36 A / 65 W
2.5 V, 30 A / 75 W
3.3 V, 25 A / 82.5 W
3.3 V, 30 A / 100 W
5.0 V, 20 A / 100 W
12 V, 8.3 A / 100 W
Checked
Date
1/1301-BMR623
Technical Specification
Rev
Reference
2
2011-09-02
EN/LZT 146
383
R4A
September
2011
© Ericsson AB
B
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products are found in the Statement of
Compliance document.
Ericsson Power Modules fulfills and will continuously fulfill
all its obligations under regulation (EC) No 1907/2006
concerning the registration, evaluation, authorization and
restriction of chemicals (REACH) as they enter into force
and is through product materials declarations preparing for
the obligations to communicate information on substances
in the products.
Quality Statement
ο
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, Six Sigma, and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of the products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s health or life).
© Ericsson AB 2011
The information and specifications in this technical
specification is believed to be correct at the time of
publication. However, no liability is accepted for
inaccuracies, printing errors or for any consequences
thereof. Ericsson AB reserves the right to change the
contents of this technical specification at any time without
prior notice.
Product number and Packaging
PKJ 4XXXEPI n
1
n
2
n
3
n
4
Options
n
1
Positive Remote Control logic
ο
Baseplate
Lead length
Delivery package information
Options
n
1
P
n
2
HS
n
3
LA
n
4
Description
n
2
ο
n
3
n
4
ο
Negative Remote Control logic*
Positive Remote Control logic
Open Frame *
Baseplate
5.30 mm *
3.69 mm
Tray
As an example a positive logic, baseplate, short pin
product with tray packaging would be PKJ 4110E PIPHSLA.
* Standard variant (i.e. no option selected).
General Information
Reliability
The failure rate (
λ
) and mean time between failures
(MTBF= 1/
λ
) is calculated at max output power and an
operating ambient temperature (T
A
) of +40°C. Ericsson
Power Modules uses Telcordia SR-332 Issue 2 Method 1 to
calculate the mean steady-state failure rate and standard
deviation (
σ
).
Telcordia SR-332 Issue 2 also provides techniques to
estimate the upper confidence levels of failure rates based
on the mean and standard deviation.
Mean steady-state failure rate,
λ
271 nFailures/h
Std. deviation,
σ
38.6 nFailures/h
MTBF (mean value) for the PKJ-E series = 3.7 Mh.
MTBF at 90% confidence level = 3.1 Mh
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2002/95/EC and have a
maximum concentration value of 0.1% by weight in
E
SEC/S Kevin Zhou
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
3 (4)
Prepared (also subject responsible if other)
PKJ 4000E series
Direct Converters
Input
36-75
V, Output up to
30
A /
100
W
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with safety
standards IEC/EN/UL 60950-1
Safety of Information
Technology Equipment.
IEC/EN/UL 60950-1 contains requirements to prevent injury
or damage due to the following hazards:
•
•
•
•
•
•
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
Checked
Date
1/1301-BMR623
Technical Specification
Rev
Reference
3
2011-09-02
EN/LZT 146
383
R4A
September
2011
© Ericsson AB
B
Isolated DC/DC converters
It is recommended that a slow blow fuse is to be used at
the input of each DC/DC converter. If an input filter is used
in the circuit the fuse should be placed in front of the input
filter.
In the rare event of a component problem that imposes a
short circuit on the input source, this fuse will provide the
following functions:
•
•
Isolate the fault from the input power source so as
not to affect the operation of other parts of the
system.
Protect the distribution wiring from excessive
current and power loss thus preventing hazardous
overheating.
On-board DC/DC converters and DC/DC regulators are
defined as component power supplies. As components
they cannot fully comply with the provisions of any safety
requirements without “Conditions of Acceptability”.
Clearance between conductors and between conductive
parts of the component power supply and conductors on
the board in the final product must meet the applicable
safety requirements. Certain conditions of acceptability
apply for component power supplies with limited stand-off
(see Mechanical Information for further information). It is
the responsibility of the installer to ensure that the final
product housing these components complies with the
requirements of all applicable safety standards and
regulations for the final product.
Component power supplies for general use should comply
with the requirements in IEC 60950-1, EN 60950-1 and
UL 60950-1
Safety of Information Technology Equipment.
There are other more product related standards, e.g.
IEEE 802.3
CSMA/CD (Ethernet) Access Method,
and
ETS-300132-2
Power supply interface at the input to
telecommunications equipment, operated by direct current
(dc),
but all of these standards are based on
IEC/EN/UL 60950-1 with regards to safety.
Ericsson Power Modules DC/DC converters and DC/DC
regulators are UL 60950-1 recognized and certified in
accordance with EN 60950-1.
The flammability rating for all construction parts of the
products meet requirements for V-0 class material
according to IEC 60695-11-10,
Fire hazard testing, test
flames
– 50 W horizontal and vertical flame test methods.
The products should be installed in the end-use equipment,
in accordance with the requirements of the ultimate
application. Normally the output of the DC/DC converter is
considered as SELV (Safety Extra Low Voltage) and the
input source must be isolated by minimum or Reinforced
Insulation from the primary circuit (AC mains) in
accordance with IEC/EN/UL 60950-1.
The galvanic isolation is verified in an electric strength test.
The test voltage (V
iso
) between input and output is
1500 Vdc or 2250 Vdc (refer to product specification).
24 V DC systems
The input voltage to the DC/DC converter is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
48 and 60 V DC systems
If the input voltage to the DC/DC converter is 75 Vdc or
less, then the output remains SELV (Safety Extra Low
Voltage) under normal and abnormal operating conditions.
Single fault testing in the input power supply circuit should
be performed with the DC/DC converter connected to
demonstrate that the input voltage does not exceed
75 Vdc.
If the input power source circuit is a DC power system, the
source may be treated as a TNV-2 circuit and testing has
demonstrated compliance with SELV limits in accordance
with IEC/EN/UL60950-1.
Non-isolated DC/DC regulators
The input voltage to the DC/DC regulator is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
E
EMQTUWX
Approved
Ericsson Confidential
PRODUCT SPECIFICATION
No.
Checked
Date
1 (26)
Prepared (also subject responsible if other)
2/1301-BMR 623
Technical Specification
Uen
Rev
Reference
4
PKJ 4000E series
Direct Converters
EXUEFYA
Input
36-75
V, Output up to
30
A /
100
W
2011-08-09
EN/LZT 146
383
R4A
September
2011
© Ericsson AB
D
K
Absolute Maximum Ratings
Characteristics
T
P1
T
S
V
I
V
iso
V
tr
V
RC
V
adj
Operating Temperature (see Thermal Consideration section)
Storage temperature
Input voltage
Isolation voltage (input to output test voltage)
Input voltage transient (t
p
100 ms)
Remote Control pin voltage
(see Operating Information section)
Adjust pin voltage (see Operating Information section)
Positive logic option
Negative logic option
0
0.5
-0.5
min
-40
-55
-0.5
typ
max
+125
+125
+80
1500
100
6
75
2xV
oi
Unit
°C
°C
V
Vdc
V
V
V
V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits in the Electrical Specification. If exposed to stress above these limits, function and performance
may degrade in an unspecified manner.
Fundamental Circuit Diagram
Primary
+ In
Secondary
+ Out
+ Sense
Primary
Driver
Secondary
Driver
- Sense
- Out
Bias supply
and OTP
RC
Isolated
Feedback
Control and
Supervision
Vadj
- In
E
EMQTUWX
Approved
Ericsson Confidential
PRODUCT SPECIFICATION
No.
Checked
Date
2 (26)
Prepared (also subject responsible if other)
2/1301-BMR 623
Technical Specification
Uen
Rev
Reference
5
PKJ 4000E series
Direct Converters
EXUEFYA
Input
36-75
V, Output up to
30
A /
100
W
2011-08-09
EN/LZT 146
383
R4A
September
2011
© Ericsson AB
D
K
Electrical Specification
1.8 V, 36 A / 65 W
T
P1
= -40 to +90ºC, V
I
= 36 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions.
Typical values given at: T
P1
= +25°C, V
I
= 53 V
I
max I
O
, unless otherwise specified under Conditions.
Characteristics
Conditions
min
typ
V
I
V
Ioff
V
Ion
C
I
P
O
Input voltage range
Turn-off input voltage
Turn-on input voltage
Internal input capacitance
Output power
50% of max I
O
η
Efficiency
max I
O
50% of max I
O
, V
I
= 48 V
max I
O
, V
I
= 48 V
P
d
P
li
P
RC
f
s
Power Dissipation
Input idling power
Input standby power
Switching frequency
Output voltage initial setting and
accuracy
Output adjust range
Output voltage tolerance band
V
O
Idling voltage
Line regulation
Load regulation
V
tr
t
tr
t
r
t
s
t
f
Load transient
voltage deviation
Load transient recovery time
Ramp-up time
(from 10−90% of V
Oi
)
PKJ 4618GE PI
max
75
34
36
65
Unit
V
V
V
μ
F
36
Decreasing input voltage
Increasing input voltage
31
33
0
90
87.5
90.5
87.5
9
1.5
0.25
125
140
32
34
6.4
W
%
max I
O
I
O
= 0 A, V
I
= 53 V
V
I
= 53 V (turned off with RC)
100 % of max I
O
12
W
W
W
155
kHz
V
Oi
T
P1
= +25°C, V
I
= 53 V, I
O
= 36 A
See operating information
0-100% of max I
O
I
O
= 0 A
max I
O
V
I
= 53 V, 0-100% of max I
O
V
I
= 53 V, Load step 25-75-25% of
max I
O
, di/dt = 1 A/
μ
s
1.77
1.62
1.75
1.77
1.80
1.83
1.98
1.85
1.83
V
V
V
V
mV
mV
mV
µs
ms
ms
m
s
1
2
±250
40
8
15
20
0.1
10
20
0.15
10
0
5
10
±350
60
30
40
Start-up time
(from V
I
connection to 90% of V
Oi
)
10-100% of max I
O
12
max I
O
I
O
= 0 A
max I
O
max I
O
I
O
= 0 A
T
P1
< max T
P1
T
P1
= 25ºC, see Note 1
T
P1
= 25ºC, see Note 2
See ripple & noise section, V
Oi
T
P1
= +25°C, V
I
= 53 V, 0-100% of
max I
O
2.0
0
150
2.5
39
V
I
shut-down fall time
RC start-up time
(from V
I
off to 10% of V
O
)
s
ms
ms
s
36
A
A
A
µF
mVp-p
V
58
60
10000
200
3.0
t
RC
I
O
I
lim
I
sc
C
out
V
Oac
OVP
RC shut-down fall time
(from RC off to 10% of V
O
)
Output current
Current limit threshold
Short circuit current
Recommended Capacitive Load
Output ripple & noise
Over voltage protection
43
48
Note 1: See Operating Information section
Note 2: Cout: OSCON type and ESR<5 mohm
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