PKG 2000 I
46–60 W DC/DC Power Modules
24 V Input Series
• Efficiency typ 84% at 5 V and full
load
• Low profile 11.0 mm (0.43 in.)
• 1,500 V dc isolation voltage
(duals = 1,000 V dc )
• MTBF > 200 years at +75 °C case
temperature
• Rugged mechanical design and
efficient thermal management, max
+100 °C case temperature
• EMI measured according to
EN 55 022 and FCC part 15J
The PKG 2000 I series of low profile DC/DC Power
Modules are intended as distributed power sources in
decentralized +24 V DC power systems. They can be
used as on-board distributed power modules, or serve
as building blocks for more centralized power boards.
The PKG series of DC/DC power modules provide up
to 60W of output power utilizing the standard
EriPower™ PKA/PKE pin-out, with an even smaller
footprint, and a power density of 20 W/cu.in.
The high efficiency makes it possible to operate over
a wide temperature range without any extra heat-
sinks. At forced convection cooling >200 lfm (1 m/s),
the PKG units can deliver full power without
heatsinks up to +60°C ambient. With derated output
power it can also operate in temperature controlled
environments with free convection cooling. By adding
external heatsinking, the temperature range can be
extended even further. Thanks to their peak power
capability, the PKG series is ideal for applications
where max power is only required during short
durations e.g. in disc drives.
The PKG series use ceramic substrates with plated
copper in order to achieve good thermal management,
low voltage drops and a high efficiency.
These products are manufactured using highly
automated manufacturing lines with a world-class
quality commitment and a five-year warranty. Ericsson
Microelectronics AB has been an ISO 9001 certified
supplier since 1991.
For a complete product program please
reference the back cover.
E
General
Absolute Maximum Ratings
Characteristics
T
C
T
S
V
I
V
ISO
V
RC
V
adj
Case temperature @ max output power
Storage temperature
Input voltage
Isolation voltage
(input to output test voltage)
Remote control voltage pin 1
Output adjust voltage pin 10
Singel output
dual output
min
– 45
– 55
– 0.5
1,500
1,000
– 10
– 10
+ 10
+ 10
max
+ 100
+125
+ 40
Unit
°C
°C
V dc
V dc
V dc
V dc
Safety
The PKG 2000 I Series DC/DC power mod-
ules are designed in accordance with EN 60
950,
Safety of information technology equipment
including electrical business equipment
and certi-
fied by SEMKO.
The PKG power modules are recognized by
UL and meet the applicable requirements in
UL 1950
Safety of information technology equip-
ment,
the applicable Canadian safety require-
ments and UL 1012
Standard for power sup-
plies.
The DC/DC power module shall be installed
in an end-use equipment and considerations
should be given to measuring the case tem-
perature to comply with T
C max
when in
operation. They are intended to be supplied
by isolated secondary circuitry and shall be
installed in compliance with the require-
ments of the ultimate application. If connect-
ed to a 24 V DC power system reinforced
insulation must be provided in the power
supply that isolates the input from the ac
mains. The isolation in the DC/DC power
module is an operational insulation in accord-
ance with EN 60 950. One pole of the input
and one pole of the output is to be grounded
or both are to be kept floating.
The terminal pins are only intended for
connection to mating connectors of internal
wiring inside the end-use equipment.
The isolation voltage is a galvanic isolation
and is verified in an electric strength test.
Test voltage (V
ISO
) between input and output
and between case and output is
1,500 V dc (duals = 1,000 V dc) for 60 s.
In production the test duration may be de-
creased to 1 s.
The capacitor between input and output has a
value of 4.7 nF (duals = 22 nF) and the leak-
age current is less than 1
m
A @ 26 Vdc.
Flammability ratings of the terminal support
and internal plastic construction details
meets UL 94V-0.
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes
referred to as no destruction limits, are normally tested with one parameter at a time exceeding the limits of Output data or
Electrical Characteristics. If exposed to stress above these limits, function and performance may degrade in an unspecified
manner.
Input T
C
< T
C max
Characteristics
V
I
V
Ioff
V
Ion
r
I rush
C
I
P
Ii
P
RC
Input voltage range
1)
Turn-off input voltage
Turn-on input voltage
Equivalent inrush
current resistance
Input capacitance
Input idling power
Input stand-by
current
I
O
=0,T
C
= –30...+90°C
V
I
= 26 V, T
C
= +25 °C
RC connected to pin 4
(See Operating Information)
(See Operating Information)
Conditions
min
18
typ
max
36
Unit
V
V
V
mW
mF
16
17
10
3.6
1.0
1.0
2.0
W
W
Environmental Characteristics
Characteristics
Vibration
(Sinusoidal)
Test procedure & conditions
Frequency
Amplitude
Acceleration
Number of cycles
Frequency
Acceleration
Spectral density
Duration
Reproducibility
Peak acceleration
Shock duration
Temperature
Number of cycles
Temperature
Humidity
Duration
Temperature, solder
Duration
Water
Isopropyl alcohol
Terpens
Method
10–500 Hz
0.75 mm
10 g
10 in each axis
10...500 Hz
0.5 g
2
/Hz
10 min in 3 directions
medium (IEC 62-2-36)
200 g
3 ms
– 40°C to +125°C
100
85°C
85% RH
1000 hours
260°C
10… 13 s
+55 ±5 °C
+35 ±5 °C
+35 ±5 °C
with rubbing
IEC 68-2-6 F
c
Random
vibration
IEC 68-2-34 E
d
Shock
(Half sinus)
Temperature
change
Accelerated
damp heat
IEC 68-2-27 E
a
IEC 68-2-14 N
a
IEC 68-2-3 C
a
with bias
IEC 68-2-20 T
b
1A
Solder
resistability
Resistance to
cleaning solvents
Note:
1)
The input voltage range 19...36 V meets
the requirements for Normal input voltage
range in 24 V DC power systems, 20…30 V.
At input voltages exceeding 36 V (abnormal
voltage) the power loss will be higher than at
normal input voltage and T
C
must be limited
to max +90 °C. Absolute max continuous
input voltage is 40 V dc. Output characteris-
tics will be marginally affected at 18 V (see
also Turn-off Input Voltage).
IEC 68-2-45 XA
Method 1
2
EN/LZT 146 03 R1A (Replaces EN/LZT 137 R5) © Ericsson Microelectronics AB, May 2000
Mechanical Data
Foot print Component side
Dimensions in mm (in)
Connections
Pin
1
2
3
4
5
6
7
8
9
10
Weight
Function
Remote control. To turn-on and turn-off the output.
Turn-on/off input voltage adjust (see Operating information).
Negative input. Connected to case.
Positive input.
Not connected.
Negative output 2.
Positive output 2.
Negative output 1.
Positive output 1.
Output voltage adjust.
Designation
RC
TOA
– In
+In
NC
– Out 2
+Out 2
– Out 1
+Out 1
V
adj
Maximum 75 g (2.66 oz).
Case
Blue anodized aluminium casing with em-
bedded tin plated copper pins.
EN/LZT 146 03 R1A (Replaces EN/LZT 137 R5) © Ericsson Microelectronics AB, April 2000
3
Thermal Data
Two-parameter model
Power dissipation is generated in the components mounted on the
ceramic substrate. The thermal properties of the PKG DC/DC power
module is determined by thermal conduction in the connected pins
and thermal convection from the substrate via the case.
The two-parameter model characterize the thermal properties of the
PKG power module and the equation below can be used for thermal
design purposes if detailed information is needed. The values are given
for a power module mounted on a printed board assembly (PBA).
Note that the thermal resistance between the substrate and the air,
R
th sub-A
is strongly dependent on the air velocity.
T
sub
= P
d
× R
th sub-P
× R
th sub-A
/(R
th sub-P
+ R
th sub-A
) + (T
P
–T
A
)
× R
th sub-A
/(R
th sub-P
+ R
th sub-A
) + T
A
Where:
: dissipated power, calculated as P
O
× (1/
h
-1)
P
d
: max average substrate temperature,
»
T
C max
T
sub
T
A
: ambient air temperature at the lower side of the power
module
: average pin temperature at the PB solder joint
T
P
R
th sub-P
: thermal resistance from T
sub
to the pins
R
th sub-A
: thermal resistance from T
sub
to T
A
v
: velocity of ambient air.
Air velocity in free convection is 0.2– 0.3 m/s (40-60 lfm).
Over Temperature Protection (OTP)
The PKG DC/DC power modules have an internal over temperature
protection circuit. If the case temperature exceeds min +115 °C the
power module will go in to OTP-mode. As long as the case tempera-
ture exceeds min +115 °C the power module will operate in OTP-
mode.
During OTP-mode the output voltage pulsates between zero and
nominal output voltage, which reduces the power loss inside the
power module. The PKG DC/DC power module will automatically
resume normal operation when the temperature decreases below
min +115 °C.
Electrical Data
Fundamental circuit diagrams
Single output
4
9
8
20
2
Control
1
15
R
th sub-A
(
°
C/W)
R
th sub-P
= 2.5
°
C/W
3
Case
Isolated feedback
10
10
5
Dual output
0
0
2
Air velocity (m/s)
4
6
7
6
9
4
T
A
T
sub
R
th sub-A
v
P
d
T
sub
R
th sub-A
T
A
8
2
Control
1
3
Case
Isolated feedback
R
th sub-P
T
P
10
R
th sub-P
T
P
4
EN/LZT 146 03 R1A (Replaces EN/LZT 137 R5) © Ericsson Microelectronics AB, May 2000
PKG 2410 PI
T
C
= – 30 …+ 90°C, V
I
= 19…36 V unless otherwise specified.
Output
Output 1
Characteristics
Conditions
min
Output voltage initial
setting and accuracy
T
C
= +25°C,
Output adjust range
1)
Output voltage
tolerance band
Idling voltage
Line regulation
Load regulation
t
tr
Load transient recovery time
I
O
=0.1 … 1.0
´
I
O max
, V
I
= 26 V
load step = 0.5× I
Omax
Long term drift
included
I
O
= 0 A
I
O
= I
O max
I
O
= 0.1 …1.0
´
I
O max
, V
I
= 26 V
10
35
100
+200
–300
T
coeff
t
r
t
s
I
O
P
O max
I
lim
I
sc
Temperature coefficient
2)
Ramp-up time
Start-up time
Output current
Max output power
3)
Current limiting
threshold
Short circuit current
Calculated value
T
C
< T
C max
V
O
=0.2 … 0.5 V, T
A
= 25°C
20 Hz …5 MHz
V
O ac
Output ripple & noise
I
O
=I
O max
0.60…30 MHz
SVR
OVP
1)
2)
3)
Unit
typ
3.28
I
O
= I
Omax
,
V
I
= 26 V
2.40
I
O
= 0.1 …1.0
´
I
O max
3.65
V
3.30
max
3.32
V
V
Oi
3.10
3.40
4.0
V
V
mV
mV
V
O
150
m
s
mV
mV
V
tr
Load transient voltage
I
O
=I
O max
, T
C
<T
C max
I
O
=
0.1…1.0
´
I
O max
0.1 …0.9
´
V
O
From V
I
connection
to V
O
= 0.9
´
V
Oi
see PKG 2410 Temperature characteristics
10
15
0
46
14.4
18
60
100
70
45
4
14
15
ms
ms
A
W
A
A
mV
p-p
dBmV
dB
V
Supply voltage
rejection (ac)
Over voltage protection
f = 100 Hz sine wave, 1 V
p-p
, V
I
= 26 V
(SVR = 20 log (1 V
p-p
/V
O p-p
))
I
O
> 0.1 × I
O max
See Operating information.
Temperature coefficient is positive at low temperatures and negative at high temperatures.
See also Typical Characteristics, Power derating.
Miscellaneous
Characteristics
h
P
d
Efficiency
Power dissipation
Conditions
I
O
= I
O max
, V
I
= 26 V
I
O
= I
O max
, V
I
= 26 V
min
typ
79.5
12
max
Unit
%
W
EN/LZT 146 03 R1A (Replaces EN/LZT 137 R5) © Ericsson Microelectronics AB, April 2000
5