Model 7480
7/8” Diameter
5 Turn Wirewound
Precision Potentiometer
MODEL STYLES AVAILABLE
7481
7483
7486
7488 (for heavy side load applications)
1/8” Shaft, 1/4” Bushing
1/8” Shaft, Servo
1/4” Shaft, 3/8” Bushing
1/4” Shaft, 3/8” Bushing
ELECTRICAL
1
Resistance Range
Standard Resistance Tolerance
Minimum Practical Resistance Tolerance
Independent Linearity
2
Minimum Practical Independent Linearity
Power Rating
Dielectric Strength
Insulation Resistance
Noise
Actual Electrical Travel
End Voltage
Tap Tolerance
100 to 50K ohms
±5%
±1%
±0.25%
±0.25% (<500 ohms), ±0.20% (≥500 ohms)
1.5 Watts at 70°C, derating to 0 at 125°C
1,000 V rms
1,000 Megohms minimum
100 ohms maximum
1800° +10° -0° (>100 ohms), 1800° +10° -5° (≤100 ohms)
maximum 0.25% of input voltage
±3°
MECHANICAL
Total Mechanical Travel
Number of Gangs
Weight (single gang)
Backlash
7481, 7486
Static Stop Strength
Panel Nut Tightening Torque
Shaft End Play
Shaft Runout
Pilot Diameter Runout
Lateral Runout
Shaft Radial Play
Start/Run Torque (per gang, ES option adds 0.5 oz.-in.)
maximum
maximum
maximum
maximum T.I.R.
maximum T.I.R.
maximum T.I.R.
maximum
maximum
48 oz.-in.
25 lb.-in.
0.010”
0.003”
0.004”
0.005”
0.003”
1.2 oz.-in.
1800° +15° -0°
2 maximum
0.75 oz. nominal
1° maximum
7483
36 oz.-in.
n/a
0.005”
0.002”
0.002”
0.004”
0.002”
0.9 oz.-in.
1
2
Specifications subject to change without notice.
Linearity is measured between 1% and 99% of input voltage.
RoHS 2
Pb
compliant
BI Technologies Corporation
4200 Bonita Place, Fullerton, CA 92835 USA
Phone: 714 447 2345
February 4, 2014
Website: www.bitechnologies.com
Model 7480 page 1 of 4
Model 7480
Temperature Cycling
Shock
Vibration
Moisture Resistance
ENVIRONMENTAL (MIL-PRF-12934)
Operating Temperature Range
-40°C to +125°C dynamic, -55°C to +125°C static
5 cycles, -55°C to +125°C, maximum 5% ΔR
6 ms Saw-tooth, 100 G’s, 0.1 ms maximum discontinuity
15 G’s, 10 to 2,000 Hz, maximum 5% ΔR, 0.1 ms maximum discontinuity
Five 24 hour cycles, maximum 3% ΔR
1,000 hours at 125°C, maximum 5% ΔR
500K shaft revolutions + 900 hours at 1.5 Watts & 70°C, maximum 5% ΔR
IP50, IP66 available as option (feature code ES)
High Temperature Exposure
Rotational Load Life (1 lb side load for 7488)
Ingress Protection Rating (IP Code)
ORDERING INFORMATION
7486 R 10K T2 L.5 xx
Model Series
Resistance Prefix
Resistance Value
Optional Feature Code
(see table)
Linearity
Optional Non-standard Tolerance
FEATURE CODES
Center Tap
Linearity Tape
Flatted Shaft
Slotted Shaft (standard on single cup 7486 without
RS feature)
Rear Shaft Extension (7481, 7486 single cup only)
Shaft Lock (7481, 7486 only)
High Torque 2-6 oz.-in. (7486 only)
Additional Gang
Gold Plated Solder Lug Terminals (see optional
terminal configuration)
Seal (IP66) 7486 or 7488 only
CT
LT
FS
SS
RS
SL
HT
2G
FT
ES
STANDARD RESISTANCE VALUES
Total Resistance
(Ohms)
100
200
500
1K
2K
5K
10K
20K
Theoretical
Resolution
(% nominal)
0.059
0.037
0.030
0.024
0.020
0.018
0.017
0.016
Tempco of wire
(ppm/°C)
±20
±20
±20
±20
±20
±20
±20
±20
When multiple Feature codes are used the P/N shall be in the
same sequence as listed in this table (top to bottom).
CIRCUIT DIAGRAM
(S)
(CCW)
(CW)
BI Technologies Corporation
4200 Bonita Place, Fullerton, CA 92835 USA
Phone: 714 447 2345
February 4, 2014
Website: www.bitechnologies.com
Model 7480 page 2 of 4
Model 7480
MATCHING TURNS COUNTING DIALS
7481: RBJ, 2601, 2641
7486: RB, 2126, 2606, 2606S, 2607, 2607S, 2626, 2627, 2646, 2646S, 2647, 2647S
OUTLINE DRAWINGS
Models 7481 & 7486
Bushing Mount with Sleeve Bearing
Dim.
A
.688±.013
17.475±0.787
7481
.812±.031
20.625±0.787
7486
B
.1248
+.0000
-.0003
Dia.
+0.0000
3.1699
-0.0076
.281
+.000
-.002
Dia.
+0.000
7.137
-0.051
.2500
+.0000
-.0005
Dia.
6.3500
+0.0000
-0.0127
.406
+.000
-.002
Dia.
10.312
+0.000
-0.051
C
1.125±.031
28.58±0.79
Mounting
Surface
Dim.
A
.125
Min.
3.18
Dim.
B
Dim.
C
D
1/4-32
UNEF Thread
3/8-32
UNEF Thread
.750±.016
19.1±0.41
Slider
CCW
CW
75°
Max.
.625
R Max.
15.9
.080±.001
2.03±0.03
Dia.
.062
+.000
-.010
+0.00
1.58
-0.25
.312±.016
7.93±0.41
Dim. D
Chamfer
.016/0.41
Max. x
45°
.875±.016
Dia.
22.2±0.41
Slot:
.032±.005/0.813±0.127
Wide X
.032+.010-.000/0.813+0.254-0.000
Deep
(Not on
Rear
Shaft
Models)
Optional Terminal Configuration
40°
.625
R
MAX
15.9
R
MAX
SLIDER
.020
Thickness
.110
2.794
.060
±
.003
1.524
±
.076
Dia.
VIEW B
.062
±
.003
1.524
±
.076
Enlarged View B
Use Special Feature Code “FT” to order.
BI Technologies Corporation
4200 Bonita Place, Fullerton, CA 92835 USA
Phone: 714 447 2345
February 4, 2014
Website: www.bitechnologies.com
Model 7480 page 3 of 4
Model 7480
OUTLINE DRAWINGS (continued)
Model 7483
Servo Mount with Ball Bearing
1.250±.031
31.75±0.79
Mounting
Surface
.375±.031
9.53±0.79
.781
19.8
Dia.
Max.
.1248
Clamp
Ears
.875±.016
22.2±0.41
Slider
.250
6.35
CCW
Min.
CW
+.0000
-.0003
+0.0000
Dia.
3.1699
-0.0076
.625
R.
Max.
15.9
105°
Max.
.875±.016
22.2±0.41
Housing
Dia.
.080±.001
2.03±0.03
Dia.
+.000
.625
-.001
+0.000
Dia.
15.875
-0.025
.057
1.45 Min.
.062±.005
1.58±0.13
Chamfer
.016/0.406 Max. x
45°
+.005
.875
-.010
Dia.
+0.13
22.2
-0.25
Clamp
.922
Dia.
Max.
23.4
.062±.005
1.58±0.13
Optional Terminal Configuration
40°
SLIDER
.625
R
MAX
15.9
R
MAX
105°
MAX
.110
2.794
.060
±
.003
1.524
±
.076
Dia.
VIEW B
.020
Thickness
.062
±
.003
1.524
±
.076
Use Special Feature Code “FT” to order.
Enlarged View B
BI Technologies Corporation
4200 Bonita Place, Fullerton, CA 92835 USA
Phone: 714 447 2345
February 4, 2014
Website: www.bitechnologies.com
Model 7480 page 4 of 4
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