8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
-
2119951-1
-
-
-
-
-
1338685-1
-
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2151550 -5
8- 2151550 -4
5-18022-5
-
-
-
-
1901094-3
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6
-
-
-
(QUANTITY 2)
6
A
66
D4
D5
E
F
ECR-15-001216
ECR-15-003249
ECR-15-015082
ECR-16-002618
25JAN2015
2MAR15
14OCT2015
22FEB2016
MR
RS
DJG
KH
-
1
2079764
JT
LZ
DS
CT
2151550 -2
2151550 -5
2151550 -6
7- 2151550 -7
2151550 -7
F
F
F
F
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO
LATCH PLATE
NONE
-
2161326-1
2119950-1
-
-
-
-
-
-
-
-
-
-
-
-
8
1
1
1
-
-
-
-
-
REF
-
-
-
-
-
1
1
-
1
1
2
1
1
1
1
2
1
3
1
1
-
-
4
2
1
1
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
2
-
1
1
-
1
-
-
-
1
1
1
1
1
2
1
1
1
-
2
-
-
1
1
-
-
4
2
1
1
1
1
-
1
-
-
1
1
-
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
1
2
-
1
1
-
1
-
-
-
1
1
1
1
1
2
1
1
1
-
2
1
3
1
1
-
-
4
2
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
-
1
-
-
2
1
1
1
1
-
-
1
1
-
1
1
2
1
1
1
1
2
1
3
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
4
12
2119641-1
-
-
-
-
2063440-1
-
-
-
-
D
-
-
-
-
-
-
-
REF REF REF
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.79 mm [.110]
3.56 mm [.140]
-
SIZE
TYPE
-
-
-
13
6
REF REF
APPLICATOR INSTRUCTIONS
408-10389
F
F
-
-
-
-
-
REF REF
TERMINAL DATA:
TERMINAL NAME:
3.40-4.00 mm [.134-.157 IN]
WIRE STRIP LENGTH
AMP MCP 6.3/4.8 K LITEALUM CONTACT
n
TE TERMINAL
TE CRIMP SPECIFICATION
-
-
-
6
INSULATION DIAMETER RANGE
2.88-3.04 mm [.113-.120 IN]
-
-
-
-
-
-
-
C
TERMINAL
APPLICATION
SPECIFICATION
114-94204
-
10
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2-2177838-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
-
-
-
-
-
-
-
-
-
-
-
6
7
WIRE
SIZE
2.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.77 # 0.04 [.0697 # .0016]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
7.2
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151550-4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-2151550-5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-2151550-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 99
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
7
& 242.
1
-
-
-
-
-
1
-
-
-
-
7
8
9
-
-
-
-
-
-
-
-
-
-
1
-
1
-
-
-
1
1
-
1
1
1
-
-
-
-
-
-
1
1
1
-
1
-
-
-
1
1
-
1
1
-
1
1
1
1
1
1
-
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT.
SET THE FINE CRIMP HEIGHT ADJUSTMENT HEAD TO PROPER CRIMP HEIGHT
PRIOR TO TIGHTENING/LOCKING THE BRASS TIP SET SCREW, ITEM 99, AGAINST
THE ADJUSTMENT BOLT THREADS.
10
11
2-1722335-1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-4
THREAD BOLT GEWINDEBOLZEN
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2-1722335-1_US
-
1
2119957-2
-
1
8-21084-0_GATD
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2119758
-
1
2119082-4
A
-77 -7
-6
-5
-2
PART NO
DESCRIPTION
268
260
252
250
249
248
247
246
245
244
ITEM
NO
1
1
1
1
1
1
-
1
2079764-1
2119083-1
7-18023-7
2168400-6
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119944-1
2256587-1
1-690438-0
2168083-1
2168083-6
455888-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338685-1
2168400-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2-2119656-3
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1-1752356-1
2079383-5
2161328-1
1320908-7
1901086-1
455888-3
22283-1
356835-1
1803142-1
1320928-2
980371-4
2168083-2
1-18028-2
690472-2
2119806-1
3-22280-3
1-18023-1
2119805-1
462006-6
2161316-3
2-240641-9
-
1-1722335-0
5-238011-2
1722335-7
-
2217302-1
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SCR, SET, SOFT TIP, M4
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER
INSERT, SHEAR
SPRING, COMPRESSION
SCR, SKT HD CAP M4 X 10.0
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
SHEAR DEPRESSOR ASSEMBLY
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
-
CRIMPER, WIRE, CONICAL BLEND
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
1-18028-2
-
1
2119944-1
-
1
2256587-1_SIMP
-
1
1-690438-0
-
2
2168083-1
-
1
2168083-6
-
1
455888-4
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
2-18032-5
-
1
2079383-4
-
1
5-18022-5
-
1
1338685-1
-
4
2168400-1
-
2
2168083-8
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
1
18023-9
-
1
2-2119656-3
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
1
2119085
-
1
2119092-1
-
1
1-1752356-1
-
2
2079383-5
-
1
2161328
-
1
1320908-7
-
1
1901086-1
-
1
455888-3
-
2
SIMP_22283-1
-
1
356835-1
-
1
1803142-1
-
1
1320928-2
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
690472-2
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-18023-1
-
1
2119805-1
-
1
462006-6
-
1
2161316-3
-
1
2-240641-9
..
1
ITEM_6
-
1
1-1722335-0_US
-
1
5-238011-2
-
1
1722335-7_US
..
1
ITEM_2
-
1
2217302-1
12
13
-77 -7
DIMENSIONS:
-6
-5
-2
DWN
CHK
PART NO
R.KNEPPER
T.ELBIN
M.CLIFFORD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
18JAN2012
18JAN2012
18JAN2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
243
242
241
240
238
213
198
172
166
164
163
137
136
135
133
121
119
117
99
96
95
93
82
71
67
66
63
62
61
60
59
56
54
53
52
51
50
49
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
14. APPLICATOR TO BE USED IN CONJUNCTION WITH LEADMAKER INTIGRATION KIT,
P/N 2280475-1 FOR CLAMPING AND SENSING OF FEED TRACK.
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151550
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
F
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
6
6
37
62
40
D
38
39
247
246
2
0.2 MAX
2
2
2
8
REF
1.5
34 REF
0.5
9
REF
D
PNEUMATIC
FEED TYPE
260
7 252
2
6
7
13
99
7
35
44
245
244
243
242
250
249
A
59
136
238
163
53
50
52
51
8
166
63
TERMINAL SUPPORT LOCATION
2
6
82
TERMINAL STRIP CAN MOVE FREELY
C
137
172
56
1
1
C
3
1
4
28
SERVO
LATCH PLATE
240
133
4
135
198
24
33
66
164
11
2
67
213
5
41
A
B
SERVO FEEDER
NOT INCLUDED
117 REF
30
95
121
96
29
A
21
20
19
TERMINAL STRIP CAN MOVE FREELY
WITH A MINIMUM OF SIDE CLEARANCE
FEED TRACK POSITION
B
9
12
241
13
11
119
1
ITEM 30 LOCATED AT
REAR HOLES
25
29
1
11
REF
30
CAM POSITIONS
30mm STROKE
248
27
REF
61
268
26
23
93
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY WIRE BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
R.KNEPPER
T.ELBIN
M.CLIFFORD
-
-
18JAN2012
18JAN2012
18JAN2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151550
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
F
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
2119951-1
2161326-1
2119950-1
-
-
-
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2151550 -5
-
-
1901094-3
-
-
-
-
-
-
-
-
-
-
2168400-6
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2151550 -2
2- 2151550 -5
2- 2151550 -7
7- 2151550 -7
F
F
F
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
4
1338685-1
-
-
-
8- 2151550 -4
5-18022-5
-
-
-
-
-
-
-
8
1
-
-
-
-
-
REF
-
1
-
1
1
1
1
1
-
-
-
-
1
1
-
1
1
2
1
1
1
1
2
1
3
1
-
-
2
1
1
1
-
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
4
1
1
2
-
1
1
-
1
-
1
-
1
1
4
1
1
1
-
REF
1
1
REF
1
1
2
1
1
1
-
2
1
3
1
-
-
2
1
1
1
-
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
-
1
-
1
-
-
2
1
1
1
1
1
1
4
1
1
1
1
1
-
-
1
1
-
1
1
2
1
1
1
1
2
1
3
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
2119641-2
2119799-1
-
2063440-1
-
-
-
D
-
-
-
-
-
-
-
REF REF
7
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.79 mm [.110]
3.56 mm [.140]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
F
-
-
7
-
-
-
-
-
-
-
-
-
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
3.40-4.00 mm [.134-.157 IN]
WIRE STRIP LENGTH
AMP MCP 6.3/4.8 K LITEALUM CONTACT
n
TE CRIMP SPECIFICATION
12
6
INSULATION DIAMETER RANGE
2.88-3.04 mm [.113-.120 IN]
-
-
-
-
-
-
-
-
-
C
TERMINAL
APPLICATION
SPECIFICATION
114-94204
-
10
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2-2177838-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
6
-
-
-
-
-
-
-
-
-
-
-
WIRE
SIZE
2.50mm2
W1__DWG_WGAUGE_1
1.77 # 0.04 [.0697 # .0016]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
7.2
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
B
2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151550-4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-2151550-5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 99
7
8
9
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
SET THE FINE CRIMP HEIGHT ADJUSTMENT HEAD TO PROPER CRIMP HEIGHT
PRIOR TO TIGHTENING/LOCKING THE BRASS TIP SET SCREW, ITEM 99, AGAINST
THE ADJUSTMENT BOLT THREADS.
6
& 152.
& 242.
-
-
-
-
-
1
-
-
-
-
1
-
-
-
-
-
-
-
-
1
1
-
-
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
1
1
10
11
2-1722335-1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-4
2079764-1
2119083-1
THREAD BOLT GEWINDEBOLZEN
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
-
1
2-1722335-1_US
-
1
2119782
-
1
2119640-1
-
1
2079988_GATD
-
1
1-22279-3_SIMP
-
1
2119082-4
-
1
2079764
-
1
2119083
A
12
-77 -27 -25 -22
PART NO
DESCRIPTION
268
251
250
249
246
244
243
242
ITEM
NO
1
1
1
1
1
-
1
7-18023-7
2168400-6
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2-2119656-4
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119944-1
2256587-1
1-690438-0
2168083-1
2168083-6
455888-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338685-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2079383-7
2119645-1
2119957-1
1-2119644-2
1-1752356-1
2079383-5
2161328-1
1320908-7
1901086-1
455888-3
22283-1
356835-1
1803142-1
1320928-2
980371-4
2168083-2
1-18028-2
690472-2
2119806-1
3-22280-3
1-18023-1
2119805-1
462006-6
2161316-3
2-240641-9
-
1-1722335-0
5-238011-2
1722335-7
-
2217302-1
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SCR, SET, SOFT TIP, M4
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER
INSERT, SHEAR
SPRING, COMPRESSION
SCR, SKT HD CAP M4 X 10.0
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
SHEAR DEPRESSOR ASSEMBLY
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
-
CRIMPER, WIRE, CONICAL BLEND
-
1
7-18023-7
-
2
2168400-6
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
4
2168400-5
-
1
2-2119656-4
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
1-18028-2
-
1
2119944-1
-
1
2256587-1_SIMP
-
1
1-690438-0
-
2
2168083-1
-
1
2168083-6
-
1
455888-4
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
2-18032-5
-
1
5-18022-5
-
1
1338685-1
-
2
2168083-8
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
1
18023-9
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
1
1-1752356-1
-
2
2079383-5
-
1
2161328
-
1
1320908-7
-
1
1901086-1
-
1
455888-3
-
2
SIMP_22283-1
-
1
356835-1
-
1
1803142-1
-
1
1320928-2
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
690472-2
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-18023-1
-
1
2119805-1
-
1
462006-6
-
1
2161316-3
-
1
2-240641-9
..
1
ITEM_6
-
1
1-1722335-0_US
-
1
5-238011-2
-
1
1722335-7_US
..
1
ITEM_2
-
1
2217302-1
-77 -27 -25 -22
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
R.KNEPPER
T.ELBIN
M.CLIFFORD
-
-
18JAN2012
18JAN2012
18JAN2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
241
240
238
213
198
172
166
164
163
152
151
145
144
143
141
140
139
137
136
135
133
121
119
117
99
96
95
93
82
71
67
66
63
62
61
59
56
53
52
51
50
49
41
40
39
38
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
13. APPLICATOR TO BE USED IN CONJUNCTION WITH LEADMAKER INTIGRATION KIT,
P/N 2280475-1 FOR CLAMPING AND SENSING OF FEED TRACK.
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151550
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
F
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
251
6
62
40
38
145
2
REF
0.2
9
MAX
D
39
152
246
2
D
34
140
FEED TYPE
PNEUMATIC
A
250
249
238
163
59
136
137
7
53
50
52
51
2
7
99
2
REF
6
12
7 139
244
8
REF
1.5
0.5
8
166
243
63
242
TERMINAL SUPPORT LOCATION
2
6
82
TERMINAL STRIP CAN MOVE FREELY
C
172
56
1
1
3
1
4
C
SERVO
LATCH PLATE
240
133
4
135
198
33
164
11
2
66
67
213
28
5
41
A
SERVO FEEDER
NOT INCLUDED
117 REF
24
30
95
121
96
A
TERMINAL STRIP CAN MOVE FREELY
WITH A MINIMUM OF SIDE CLEARANCE
21
20
19
9
1
FEED TRACK POSITION
B
B
12
241
13
1
11
25
27
ITEM 30 LOCATED AT
REAR HOLES
CAM POSITIONS
30mm STROKE
29
REF
30
REF
151
61
268
26
23
93
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY WIRE BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
R.KNEPPER
T.ELBIN
M.CLIFFORD
-
-
18JAN2012
18JAN2012
18JAN2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151550
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
F
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