SPECIFICATION CONTROL DRAWING
WIRE, RADIATION-CROSSLINKED, POLYALKENE-INSULATED,
LIGHTWEIGHT, OUTER SPACE, 600 VOLT
5-25-11
This specification sheet forms a part of the latest issue of Raychem Specification 44.
CONDUCTOR - TIN-COATED COPPER
44/0411
J
PRIMARY INSULATION - RADIATION-CROSSLINKED,
EXTRUDED POLYALKENE
JACKET - RADIATION-CROSSLINKED,
MODIFIED PVDF
Thickness:
.003 ± .001 in., AWG 26 - 12
.005 ± .001 in., AWG 10
TABLE I. CONSTRUCTION DETAILS
PART NUMBER
1/
WIRE
SIZE
(AWG)
26
24
22
20
18
16
14
12
10
CONDUCTOR
STRANDING
(number x AWG)
7 x 34
19 x 36
19 x 34
19 x 32
19 x 30
19 x 29
19 x 27
37 x 28
37 x 26
MAXIMUM
DIAMETER OF
STRANDED
CONDUCTOR
(in.)
.021
.026
.033
.041
.051
.058
.073
.090
.114
FINISHED WIRE
MAXIMUM
RESISTANCE
AT 20°C
(ohms/1000 ft)
42.5
26.2
16.2
9.88
6.23
4.81
3.06
2.02
1.26
DIAMETER
(in.)
.033 ± .002
.039 ± .002
.046 ± .002
.054 ± .002
.064 ± .002
.071 ± .003
.086 ± .004
.108 ± .004
.155 ± .005
MAXIMUM
WEIGHT
(lbs/1000 ft.)
1.3
2.0
3.0
4.5
7.0
8.7
13.7
21.7
34.8
44/0411-26-*
44/0411-24-*
44/0411-22-*
44/0411-20-*
44/0411-18-*
44/0411-16-*
44/0411-14-*
44/0411-12-*
44/0411-10-*
TABLE II. PERFORMANCE DETAILS
BEND TESTING
PART NUMBER
1/
MANDREL DIAMETER
(inch) (± 3%)
IMMERSION
LIFE CYCLE AND
ACCELERATED AGING
.500
.500
.750
.750
1.00
1.00
1.50
2.00
3.00
COLD
BEND
.500
.500
.750
.750
1.00
1.00
1.50
2.00
6.00
WRAP
.250
.250
.375
.375
.500
.500
.750
1.00
1.00
RADIATION
RESISTANCE
.750
1.00
1.00
1.25
1.50
1.50
1.75
2.50
3.00
WEIGHT
(lb) (± 3%)
IMMERSION AND
ACCELERATED AGING
.125
.185
.185
.185
.250
.250
.500
.500
2.00
LIFE
CYCLE
.125
.125
.185
.185
.250
.250
.500
.500
2.00
COLD
BEND
.500
.500
1.00
1.00
1.00
1.00
3.00
3.00
5.00
44/0411-26-*
44/0411-24-*
44/0411-22-*
44/0411-20-*
44/0411-18-*
44/0411-16-*
44/0411-14-*
44/0411-12-*
44/0411-10-*
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics Corporation also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/
COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE
ADDED TO THE PART NUMBER. AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
Raychem, TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks.
Raychem Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
© 2006-2011 Tyco Electronics Corporation,. All rights reserved.
Page 1 of 2
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
Revision
SCD Number
SPECIFICATION CONTROL DRAWING
Page 2 of 2
J
44/0411
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 135°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
ACCELERATED AGING: 225 ± 2°C for 6 hours
BLOCKING: 150 ± 2°C for 24 hours
COLOR: White preferred
FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum); no flaming of facial tissue
HUMIDITY RESISTANCE: Insulation Resistance, 5000 megohms for 1000 ft. (minimum)
IDENTIFICATION AND COLOR STRIPING DURABILITY:
125 cycles (250 strokes) (minimum), 500 g weight
IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown.
INSULATION ELONGATION AND TENSILE STRENGTH:
Primary Insulation,
Elongation, 150% (minimum)
Tensile Strength, AWG 26-12, 2500 lbf/in² (minimum)
AWG 10, 2000 lbf/in² (minimum)
INSULATION FLAWS:
Primary Insulation,
Spark Test, 1.5 kV (rms)
Impulse Dielectric Test, 6.0 kV (peak)
Finished Wire,
Spark Test, 3.0 kV (rms) at 3 kHz
Impulse Dielectric Test, 8.0 kV (peak)
INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum)
LIFE CYCLE: 200 ± 2°C for 120 hours
LOW TEMPERATURE-COLD BEND: -65 ± 2°C for 4 hours
RADIATION RESISTANCE: 500 megarads
SHRINKAGE: 225 ± 2°C,
AWG 26-12 , 0.125 in. (maximum) in 12 inches
AWG 10 , 0.250 in. (maximum) in 12 inches
SMOKE TEST: 165 ± 2°C, no visible smoke.
SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings
THERMAL SHOCK RESISTANCE: 135 ± 2°C, 0.060 in. (maximum)
VACUUM STABILITY:
Total Mass Loss (TML), 1.00% (maximum)
Volatile Condensable Material (VCM), 0.10% (maximum)
VOLTAGE WITHSTAND (Post Environmental):
2500 volts (rms), 60 Hz, 5 minutes; except for the following
AWG 26-24 Life Cycle only: 600 volts (rms), 60 Hz, 5 minutes
WICKING: 2.25 in. (maximum)
PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by color code designators.
1/
Example: AWG 20, white: 44/0411-20-9
AWG 20, white with black stripe: 44/0411-20-90
1/
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