SPECIFICATION CONTROL DRAWING
TITLE
10603
Date
SPECIAL PURPOSE HOOKUP WIRE, DOUBLE INSULATION, 600 VOLT
1-27-14
Revision
AB
This specification sheet forms a part of the latest issue of Raychem Specification 35, to the extent specified herein.
CONDUCTOR - TIN-COATED COPPER
PRIMARY INSULATION - THERMORAD N
COLOR - BLACK
JACKET - THERMORAD O
COLOR - BLACK
TABLE I. CONSTRUCTION DETAILS
WIRE
SIZE
(AWG)
or
(MCM)
14
12
10
8
6
4
2
0
00
000
0000
250
350
CONDUCTOR
STRANDING
(number x AWG)
37 x 30
37 x 28
37 x 26
133 x 29
133 x 27
133 x 25
665 x 30
1045 x 30
1330 x 30
1665 x 30
2109 x 30
2499 x 30
3458 x 30
MAXIMUM
DIAMETER OF
STRANDED
CONDUCTOR
(inch)
.075
.089
.113
.173
.217
.274
.340
.425
.475
.540
.605
.716
.840
FINISHED WIRE
MAXIMUM
RESISTANCE
AT 20°C
(ohms/1000 ft.)
3.11
2.02
1.26
.701
.445
.280
.183
.116
.091
.071
.056
.045
.032
DIAMETER
(inch)
.175 ± .005
.189 ± .006
.213 ± .006
.280 ± .008
.324 ± .010
.380 ± .011
.466 ± .014
.560 ± .017
.616 ± .018
.669 ± .020
.803 ± .024
.932 ± .028
1.066 ± .032
MAXIMUM
WEIGHT
(lbs/1000 ft.)
26.9
32.6
46.6
79.6
115.
170.
269.
404.
503.
609.
815.
1044.
1415.
PART NUMBER
1/
10603-14-0
10603-12-0
10603-10-0
10603-8-0
10603-6-0
10603-4-0
10603-2-0
10603-0-0
10603-00-0
10603-000-0
10603-0000-0
10603-250-0
10603-350-0
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics Corporation also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/ COLORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY,
TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
Thermorad, Raychem, TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.
Raychem Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
© 2012-2014 Tyco Electronics Corporation. All rights reserved.
Page 1 of 2
DIMENSIONS ARE IN INCHES AND, UNLESS OTHERWISE DESIGNATED, ARE NOMINAL.
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
Revision
SCD Number
SPECIFICATION CONTROL DRAWING
TABLE II. PERFORMANCE DETAILS
Page 2 of 2
AB
10603
BEND TESTING
PART NUMBER
1/
MANDREL DIAMETER
(inches) (± 3%)
IMMERSION,
LIFE CYCLE, AND
ACCELERATED AGING
3.00
3.00
3.00
3.00
4.00
6.00
8.00
10.0
12.0
13.5
15.0
18.5
21.0
COLD
BEND
3.00
3.00
3.00
3.00
4.00
6.00
8.00
10.0
12.0
13.5
15.0
18.5
21.0
WEIGHT
(lbs) (± 3%)
IMMERSION,
LIFE CYCLE, AND
ACCELERATED AGING
2.00
2.00
2.00
2,00
2.00
3.00
3.00
4.00
6.00
6.00
6.00
6.00
6.00
COLD
BEND
5.00
6.00
6.00
10.0
10.0
15.0
15.0
20.0
30.0
30.0
30.0
30.0
30.0
10603-14-0
10603-12-0
10603-10-0
10603-8-0
10603-6-0
10603-4-0
10603-2-0
10603-0-0
10603-00-0
10603-000-0
10603-0000-0
10603-250-0
10603-350-0
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 125°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
ACCELERATED AGING: 175 ± 4°C for 4 hours
CONCENTRICITY: 70% (minimum)
FLAMMABILITY: Self extinguishing within 60 seconds (maximum), 25% (maximum) of flag burned; no flaming of cotton
INSULATION ELONGATION AND TENSILE STRENGTH:
Each Layer,
Elongation, 100% (minimum)
Tensile Strength, 1500 lbf/in² (minimum)
INSULATION FLAWS:
Spark Test, 5.7 kV (rms) at 3 kHz
Impulse Dielectric Test, 8.0 kV (peak)
INSULATION RESISTANCE:
100 megohms for 1000 ft. (minimum)
JACKET THICKNESS: .0300 in. (nominal), AWG 14-10
.0375 in. (nominal), AWG 8-4
.0400 in. (nominal), AWG 2-000
.0600 in. (nominal), AWG 0000-350 MCM
LIFE CYCLE: 150 ± 3°C for 96 hours
LOW TEMPERATURE-COLD BEND: -55 ± 2°C for 4 hours
OIL RESISTANCE:
Brayco 883 (or Royco 770) per MIL-PRF-46170, 20% (maximum) swell after 20 hours at 90°C;
SAE Grade 15W-40 Lubricating Oil per MIL-PRF-2104, 20% (maximum) swell after 20 hours at 90°C;
SAE Grade 30 Lubricating Oil, 20% (maximum) swell after 20 hours at 90°C
SHRINKAGE: 150 ± 3°C for 4 hours, 0.5 in. (maximum) sum of both ends
VOLTAGE WITHSTAND (Post Environmental): 3000 volts (rms)
Replaces 34/7010
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