Vision System FH series
Industry’s Fastest Compact Vision System
»
Increase Machine Speed
»
Easy to Integrate in Machines
»
Per for m H ig h -p re c i s i o n M ac hi ne O perat io n
2
Industry’s Fastest
*
Compact Vision System
A New Concept in Image Processing That Considers
It’s time to move beyond simply increasing the speed of image processing and start seriously shortening Machine cycle time. This is the concept
that gave birth to OMRON’s FH-series Vision System and its best-in-the-industry speed.
Manufacturing Machines are operated through the interaction of sensors, PLCs, servomotors, and other devices. Vision Systems measure positions
and perform inspections, and the results are used to control the operation of Machines. The demand for faster, more precise Vision System opera-
tion is the primary requirement. The FH-series Vision System provides higher speed and precision for Machine cycle time and is loaded with all of
the performance required to move Machines quickly and at high precision into a compact Controller for embedding into Machine. And even though
the Camera/communications interfaces, image processing algorithms, and other features of this complete image processing system are built into
one housing, the flexibility of a PC-based image processing system is also provided to help increase efficiency in the frequent reuse of Machine
designs and in design changes.
*Based on OMRON investigation in May 2013.
Input
Shorter Machine Cycle Times
Logic
control
Sysmac is a trademark or registered trademark of OMRON corporation in Japan and other countries for OMRON factory automation products.
EtherCAT
®
is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Windows is a registered trademark of Microsoft Corporation in the USA and other countries.
The Microsoft .NET software is used to connect users, information, systems, and devices.
Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
The product photographs and
figures
that are used in this catalog may vary somewhat from the actual products.
Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation.
3
Machine Cycle Time
Increase Machine Speed
p4
High-speed Response to Execution
Instructions from a PLC
A high-speed image bus and 4-core process-
ing increase the speed at every step, from
image input to data output.
Multiple camera inspections provide total
judgement results
Calculations are easy to set for the results
from four parallel tasks.
Quickly Outputting Measurement
Results to a PLC
You can output results to an NJ-series
Machine Automation Controller on an
EtherCAT communications cycle of 500 μs.
Perform High-precision Machine Operation
p8
Measurements for Out-of-focus or Rotated
Images
The new Shape Search III processing item
provides superior stability.
No Worker-dependance in Calibration
Accuracy
Vision master calibration is provided.
Easy to Integrate in Machines
Positioning
p10
Shared Machine Interface
Microsoft
®
.NET is supported.
Display Only Required Menu Commands
on the Operation Interface
User interface customization is supported.
Fast Support for Additional Measurement
Needs
Complete processing item libraries are
provided.
4
Increase Machine Speed
FH
Process Higher-resolution Images without Increasing the Machine Cycle Time
High-speed Image Input
Fastest: 3.3 ms
Realtime Image Transfer
High-resolution Cameras capture large amounts of data, which can make a
bottleneck out of the transfer speed time in addition to the image input time
bottleneck. An FH-series Controller provides a faster, multi-line image bus to
enable realtime transfer of large amounts of image data for high-resolution
Cameras or multiple Cameras. If high-precision measurements were sacrificed
due to speed, the FH Series returns your precision without increasing cycle time.
Camera resolution, driven by higher expectations for quality, continues to
increase. OMRON has greatly reduced the input time and image transfer
time to provide high-speed processing to match the speed of Machine
applications for high-resolution images. Even with more Cameras and
higher resolution, high-speed image input will contribute to increasing
throughput.
60ms
Previous Camera
Image Transfer Time(ms)
50ms
40ms
30ms
20ms
10ms
5ms
High speed
300,000
pixels
Image transfer time
250
200
150
100
50
0
1
2
3
4
5
6
Number of Cameras
7
8
7 Times
Faster
With the FH Series, even if
the number of connected
Cameras increases, realtime
transfer of Camera images is
still possible.
Previous Controller
with 5-million-pixel
Normal Cameras
FH Controller with
5-million-pixel Normal
Cameras
FH Controller with
4-million-pixel
High-speed camera
(High-speed mode
using one cable)
FH High-speed
Camera
Note:The image conversion processing time is not included.
1 million
pixels
2 million
pixels
3 million
pixels
4 million
pixels
5 million
pixels
Ultra-high-speed Searching
Shape Search
Ⅲ
FH-series
g
Realtime Image Transfer
New technology makes search algorithms nine times faster than before.
Even for unstable image conditions, including light interference,
overlapping shapes, gloss, and incomplete images, stable searching is
possible without reducing speed, resulting in a increased stability.
Super-fast Search Processing
30
25
Time (ms)
20
15
10
5
0
300,000 pixels
2,000,000 pixels
5,000,000 pixels
CPU
Up to
9 Times
Faster
FPGA
FPGA
Standard Vision S e sors
Sensors
ors
CPU
FPGA
Input Image Size
Previous search processing items
Shape Search III
in Normal Mode
Shape Search III
in Fast Alignment Mode
Transfer
time increases as
the data volume increases.
as
data
Note:The image conversion processing time is not included.
5
FH
Four-core CPU
*
to Meet High-speed Demands for Different Machines
*for high speed controllers only
Case1
Perform Calculations for Multiple Cameras without Delay
Even when the measurement results of sequential operations are dependent on the speed of the independent action, parallel processing allows high
speed performance without any dwell time. The measurement results from four cores can be easily calculated on one Controller to achieve continuous
interaction without any special programming.
Process 0
Measuring chip position
Process 1
Measuring gripping
position
Process 2
Determining placement
position
Process 3
Confirming placement position
Measuring the Next Workpiec without Waiting Time
Workpiece
Core0
Process 0
Workpiece 1
Workpiece 2
Workpiece 3
Workpiece 4
Core1
Process 1
Workpiece 1
Workpiece 2
Workpiece 3
Workpiece 4
Because there is only one Controller, the difference between the
gripping position and placing position can be calculated at high speed.
Core2
Process 2
Workpiece 1
Workpiece 2
Workpiece 3
Core3
Process 3
Workpiece 1
Workpiece 2
Workpiece 3
Frequently Waiting for Processing with a
Standard Vision Sensor
The lack of the ability for standard Vision Sensors to handle parallel
processing creates waiting time everywhere. If the Machine cycle
time cannot be increased, a Controller must be added for each
process to perform parallel processing, increasing costs.
Process 0 Workpiece 1
Waiting for processing
Workpiece 1
Workpiece 2
Process 1
Workpiece 2
Process 2
Workpiece 1
Process 3
Workpiece 1
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